B21B27/032

CENTRIFUGALLY CAST COMPOSITE ROLL FOR ROLLING AND METHOD OF MANUFACTURING THE SAME

There is provided a centrifugally cast composite roll for rolling having excellent wear resistance and surface deterioration resistance at levels of a high-speed steel cast iron roll and having rolling incident resistance at a level of a high alloy grain cast iron roll. Its outer layer includes chemical components by mass ratio: C: 1.5 to 3.5%; Si: 0.3 to 3.0%; Mn: 0.1 to 3.0%; Ni: 1.0 to 6.0%; Cr: 1.5 to 6.0%; Mo: 0.1 to 2.5%; V: 2.0 to 6.0%; Nb: 0.1 to 3.0%; B: 0.001 to 0.2%; N: 0.005 to 0.070%; and the balance being Fe and inevitable impurities, wherein: a chemical composition of the outer layer satisfies Formula (1) and has 5 to 30% of M.sub.3C carbide by area ratio; an outer layer Shore hardness (A) of a roll surface satisfies Formula (2); and a residual stress (B) of the roll surface satisfies Formula (3),


2×Ni+0.5×Cr+Mo>10.0  (1)


Hs 75≤A≤Hs 85  (2)


100 MPa≤B≤350 MPa  (3).

Composite roll for rolling and its production method

A composite roll for rolling having a structure comprising centrifugally cast outer and intermediate layers of an Fe-based alloy integrally fused to an inner layer of ductile cast iron; the outer layer having a composition comprising by mass 1-3% of C, 0.3-3% of Si, 0.1-3% of Mn, 0.5-5% of Ni, 1-7% of Cr, 2.2-8% of Mo, 4-7% of V, 0.005-0.15% of N, and 0.05-0.2% of B, the balance being Fe and inevitable impurities; the intermediate layer containing 0.025-0.15% by mass of B; the B content in the intermediate layer being 40-80% of that in the outer layer; and the total amount of Cr, Mo, V, Nb and W in the intermediate layer being 40-90% of that in the outer layer.

Method for producing a component having a core portion which consists of steel

A method for simply producing components suitable for use under high loads and risks of wear and which have a core portion which consists of a metal material and a wear-resistant layer on a peripheral surface of the core portion is disclosed. A core portion blank is provided and consists of the metal material whose dimension in a first spatial direction is greater than the desired finished dimension of the core and whose second dimension is smaller than the desired finished dimension is provided. A material that forms a wear-resistant layer in the component is applied to a peripheral surface of the core portion blank. The composite body is shaped to form the component. The component may then be optionally finished.

Centrifugally cast composite roll for rolling and its production method
11389847 · 2022-07-19 · ·

A centrifugally cast composite roll for rolling comprising an outer layer and an inner layer, which are integrally fused to each other, the outer layer being made of an Fe-based alloy comprising by mass 1.70-2.70% of C, 0.3-3% of Si, 0.1-3% of Mn, 1.1-3.0% of Ni, 4.0-10% of Cr, 2.0-7.5% of Mo, 3-6.0% of V, 0.1-2% of W, 0.2-2% of Nb, 0.01-0.2% of B, and 0.01-0.1% of N, the balance being Fe and inevitable impurities, and the inner layer being made of ductile cast iron.

Composite cemented carbide roll
11045849 · 2021-06-29 · ·

A composite cemented carbide roll comprising an inner layer made of steel, and intermediate and outer layers made of cemented carbide containing WC particles; the cemented carbide forming the outer layer comprising 55-90 parts by mass of WC particles, and 10-45 parts by mass of a binder phase having a particular composition comprising Fe as a main component; the cemented carbide forming the intermediate layer comprising 30-65 parts by mass of WC particles, and 35-70 parts by mass of a binder phase having a particular composition comprising Fe as a main component; and the amount c1 (parts by mass) of WC particles in the outer layer and the amount c2 (parts by mass) of WC particles in the intermediate layer meeting 0.45≤c2/c1≤0.85.

CENTRIFUGALLY CAST COMPOSITE ROLL FOR ROLLING AND ITS PRODUCTION METHOD
20210154712 · 2021-05-27 · ·

A centrifugally cast composite roll for rolling comprising an outer layer and an inner layer, which are integrally fused to each other, the outer layer being made of an Fe-based alloy comprising by mass 1.70-2.70% of C, 0.3-3% of Si, 0.1-3% of Mn, 1.1-3.0% of Ni, 4.0-10% of Cr, 2.0-7.5% of Mo, 3-6.0% of V, 0.1-2% of W, 0.2-2% of Nb, 0.01-0.2% of B, and 0.01-0.1% of N, the balance being Fe and inevitable impurities, and the inner layer being made of ductile cast iron.

COMPOSITE CEMENTED CARBIDE ROLL
20210121925 · 2021-04-29 · ·

A composite cemented carbide roll comprising an inner layer made of steel, and intermediate and outer layers made of cemented carbide containing WC particles; the cemented carbide forming the outer layer comprising 55-90 parts by mass of WC particles, and 10-45 parts by mass of a binder phase having a particular composition comprising Fe as a main component; the cemented carbide forming the intermediate layer comprising 30-65 parts by mass of WC particles, and 35-70 parts by mass of a binder phase having a particular composition comprising Fe as a main component; and the amount c1 (parts by mass) of WC particles in the outer layer and the amount c2 (parts by mass) of WC particles in the intermediate layer meeting 0.45≤c2/c1≤0.85.

Outer layer of rolling roll and composite roll for rolling

An outer layer of a rolling roll having a chemical composition comprising by mass 1.3-2.8% of C, 0.3-1.8% of Si, 0.3-2.5% of Mn, 0-6.5% of Ni, 1-10% of Cr, 0.9-6% of Mo, 0-8% of W, 0.5-6% of V, 0-3% of Nb, and 0% or more and less than 0.01% of B, the balance being Fe and inevitable impurities, and meeting the formulae (1): 1000117752C+14Si11Mn+6.8Cr+1W+0.65Mo+12V+15Nb1115, and (2): 5Cr+Mo+0.5W+V+1.2Nb15, wherein C, Si, Mn, Cr, W, Mo, V and Nb represent % by mass of these elements, and a structure containing eutectic carbide without graphite.

OUTER LAYER OF ROLLING ROLL AND COMPOSITE ROLL FOR ROLLING

An outer layer of a rolling roll having a chemical composition comprising by mass 1.3-2.8% of C, 0.3-1.8% of Si, 0.3-2.5% of Mn, 0-6.5% of Ni, 1-10% of Cr, 0.9-6% of Mo, 0-8% of W, 0.5-6% of V, 0-3% of Nb, and 0% or more and less than 0.01% of B, the balance being Fe and inevitable impurities, and meeting the formulae (1): 1000117752C+14Si11Mn+6.8Cr+1W+0.65Mo+12V+15Nb1115, and (2): 5Cr+Mo+0.5W+V+1.2Nb15, wherein C, Si, Mn, Cr, W, Mo, V and Nb represent % by mass of these elements, and a structure containing eutectic carbide without graphite.

COMPOSITE ROLL FOR ROLLING AND ITS PRODUCTION METHOD

A composite roll for rolling having a structure comprising centrifugally cast outer and intermediate layers of an Fe-based alloy integrally fused to an inner layer of ductile cast iron; the outer layer having a composition comprising by mass 1-3% of C, 0.3-3% of Si, 0.1-3% of Mn, 0.5-5% of Ni, 1-7% of Cr, 2.2-8% of Mo, 4-7% of V, 0.005-0.15% of N, and 0.05-0.2% of B, the balance being Fe and inevitable impurities; the intermediate layer containing 0.025-0.15% by mass of B; the B content in the intermediate layer being 40-80% of that in the outer layer; and the total amount of Cr, Mo, V, Nb and W in the intermediate layer being 40-90% of that in the outer layer.