Patent classifications
B21B27/032
Composite cemented carbide roll, and production method of composite cemented carbide roll
A composite cemented carbide roll comprising an inner layer made of an iron-based alloy, and an outer layer made of cemented carbide which is metallurgically bonded to an outer peripheral surface of the inner layer; the cemented carbide of the outer layer comprising 55-90 parts by mass of WC particles and 10-45 parts by mass of an Fe-based binder phase having a particular composition; a shaft member and a shaft end member being metallurgically bonded to at least one axial end of the inner layer; the inner layer being made of an iron-based alloy containing 2.0% or more in total by mass of at least one selected from the group consisting of Cr, Ni and Mo; and the shaft member and the shaft end member being made of an iron-based alloy containing 1.5% or less in total by mass of at least one selected from the group consisting of Cr, Ni and Mo.
CENTRIFUGALLY CAST COMPOSITE ROLL FOR HOT ROLLING
A centrifugally cast composite roll for hot rolling comprising an outer layer made of an Fe-based alloy having a chemical composition comprising by mass 2.6-3.6% of C, 0.1-3% of Si, 0.3-2% of Mn, 2.3-5.5% of Ni, 0.5-3.2% of Cr, 0.3-1.6% of Mo, 1.8-3.4% of V, and 0.7-2.4% of Nb, 1.4 ≤V/Nb ≤2.7, a V equivalent (Veq=V+0.55 Nb) being 2.60-4% by mass, and the balance being Fe and impurities, and an inner layer made of an iron-based alloy and integrally fused to the outer layer.
Centrifugally cast composite roll for rolling and method of manufacturing the same
There is provided a centrifugally cast composite roll for rolling having excellent wear resistance and surface deterioration resistance at levels of a high-speed steel cast iron roll and having rolling incident resistance at a level of a high alloy grain cast iron roll. Its outer layer includes chemical components by mass ratio: C: 1.5 to 3.5%; Si: 0.3 to 3.0%; Mn: 0.1 to 3.0%; Ni: 1.0 to 6.0%; Cr: 1.5 to 6.0%; Mo: 0.1 to 2.5%; V: 2.0 to 6.0%; Nb: 0.1 to 3.0%; B: 0.001 to 0.2%; N: 0.005 to 0.070%; and the balance being Fe and inevitable impurities, wherein: a chemical composition of the outer layer satisfies Formula (1) and has 5 to 30% of M.sub.3C carbide by area ratio; an outer layer Shore hardness (A) of a roll surface satisfies Formula (2); and a residual stress (B) of the roll surface satisfies Formula (3),
2×Ni+0.5×Cr+Mo>10.0 (1)
Hs 75≤A≤Hs 85 (2)
100 MPa≤B≤350 MPa (3).
METHOD FOR MAKING A METAL MATERIAL COMPOSITE
The present invention relates to the technical field of material processing and provides a method for making a metal material composite, including: contacting a first surface of a first plate with a second surface of a second plate; placing the first plate and the second plate in a recess in a circumferential direction of a first roller such that a third surface of the second plate contacts a bottom wall of the recess in a circumferential, the third surface being opposite the second surface, the first plate having a greater hardness than the second plate; and controlling a first roller and a second roller to rotate, thereby rolling to combine the first plate and the second plate into a composite plate, where a fourth surface of the first plate contacts a surface of the second roller and the fourth surface is opposite the first surface during the rolling. According to the method for making a metal material composite in the present invention, flashings and burr on the side edges of a composite plate are avoided by placing the first plate and the second plate in a recess for machining.
Centrifugally cast composite roll and its production method
A centrifugally cast composite roll comprising an outer layer formed by a centrifugal casting method, and an inner layer made of ductile cast iron and integrally fused to the outer layer, the outer layer being made of an Fe-based alloy comprising by mass 1.3-3.7% of C, 0.3-3% of Si, 0.1-3% of Mn, 1-7% of Cr, 1-8% of Mo, at least one of 2.5-7% of V, 0.1-3% of Nb and 0.1-5% of W (V is indispensable), and 0.01-0.2% of B and/or 0.05-0.3% of S, the balance being substantially Fe and inevitable impurities, the outer layer having a structure containing no graphite; the inner layer comprising a core portion fused to the outer layer, and a drive-side shaft portion and a free-side shaft portion integrally extending from both ends of the core portion; the total amount of Cr, Mo, V, Nb and W being 0.35-2% by mass in an end portion of the drive-side shaft portion and 0.15-1.8% by mass in an end portion of the free-side shaft portion, the former being larger than the latter by 0.2% or more by mass.
Centrifugally cast, hot-rolling composite roll
A centrifugally cast, hot-rolling composite roll comprising an outer layer formed by a centrifugal casting method, and an inner layer made of ductile cast iron and integrally fused to the outer layer; the outer layer having a chemical composition comprising by mass 1-3% of C, 0.4-3% of Si, 0.3-3% of Mn, 1-5% of Ni, 2-7% of Cr, 3-8% of Mo, 3-7% of V, and 0.01-0.12% of B, the balance being Fe and inevitable impurities, and meeting the relation expressed by Cr/(Mo+0.5W)<−2/3[C−0.2(V+1.19Nb)]+11/6, wherein W=0, and Nb=0, when W and Nb are not contained; and containing by area 1-15% of MC carbide, 0.5-20% of carboboride, and 0.5-20% of Mo-based carbide.
Centrifugally cast, hot-rolling composite roll
A centrifugally cast, hot-rolling composite roll comprising an outer layer formed by a centrifugal casting method, and an inner layer made of ductile cast iron and integrally fused to the outer layer; the outer layer having a chemical composition comprising by mass 1.6-3% of C, 0.3-2.5% of Si, 0.3-2.5% of Mn, 0.1-5% of Ni, 2.8-7% of Cr, 1.8-6% of Mo, 3.3-6.5% of V, and 0.02-0.12% of B (or 0.01-0.12% of B, and 0.05-02% of S), the balance being Fe and inevitable impurities, and meeting the relation expressed by Cr/(Mo+0.5W)≥−2/3[C−0.2(V+1.19Nb)]+11/6, wherein W=0, and Nb=0, when W and Nb are not contained, and containing by area 1-15% of MC carbide, 0.5-20% of carboboride, and 1-25% of Cr-based carbide.
Centrifugally cast composite roll for hot rolling and its production method
A centrifugally cast composite roll for hot rolling comprising an outer layer having a composition comprising by mass 0.8-3.5% of C, 0.1-2.5% of Si, 0.1-2.5% of Mn, 1.2-15% of Cr, 1-5% of Ni, and 1-10% of Mo+0.5×W, the balance being substantially Fe and inevitable impurities, and an inner layer made of an iron-based alloy and integrally fused to the outer layer; the outer layer having Shore hardness of 67-82 at the initial diameter of the composite roll; and the maximum Shore hardness of the outer layer in a range 30 mm or more deep from the initial diameter being higher by 1 or more than the Shore hardness of the outer layer at the initial diameter.
COMPOSITE CEMENTED CARBIDE ROLL, AND PRODUCTION METHOD OF COMPOSITE CEMENTED CARBIDE ROLL
A composite cemented carbide roll comprising an inner layer made of an iron-based alloy, and an outer layer made of cemented carbide which is metallurgically bonded to an outer peripheral surface of the inner layer; the cemented carbide of the outer layer comprising 55-90 parts by mass of WC particles and 10-45 parts by mass of an Fe-based binder phase having a particular composition; a shaft member and a shaft end member being metallurgically bonded to at least one axial end of the inner layer; the inner layer being made of an iron-based alloy containing 2.0% or more in total by mass of at least one selected from the group consisting of Cr, Ni and Mo; and the shaft member and the shaft end member being made of an iron-based alloy containing 1.5% or less in total by mass of at least one selected from the group consisting of Cr, Ni and Mo.
CENTRIFUGALLY CAST COMPOSITE ROLL FOR ROLLING AND METHOD OF MANUFACTURING THE SAME
There is provided a centrifugally cast composite roll for rolling having excellent wear resistance and surface deterioration resistance at levels of a high-speed steel cast iron roll and having rolling incident resistance at a level of a high alloy grain cast iron roll. A centrifugally cast composite roll for rolling having an outer layer and an inner layer, the outer layer including chemical components by mass ratio: C: 1.0 to 3.0%; Si: 0.3 to 3.0%; Mn: 0.1 to 3.0%; Ni: 0.1 to 6.0%; Cr: 0.5 to 6.0%; Mo: 0.5 to 6.0%; V: 3.0 to 7.0%; Nb: 0.1 to 3.0%; B: 0.001 to 0.1%; N: 0.005 to 0.070%; and the balance being Fe and inevitable impurities, wherein: the chemical composition of the outer layer satisfies following Formula (1), has a crystallization and precipitation amount of graphite suppressed to less than 0.3% by area ratio, and has 1 to 15% of MC carbide by area ratio; and the centrifugally cast composite roll for rolling does not have a cast defect having a diameter of ϕ4 mm or more at a boundary between the outer layer and the inner layer,
50×N+V<9.0 (1).