Disclosed is a system for use in a rolling mill having: (a) a roll holder housing a plurality of rollers; (b) a smart module coupled to the roll holder, the smart module comprising: (1) a power source powering the smart module; (2) a microcontroller; (3) a motor, the motor, based on instructions from the microcontroller, controlling a position of the plurality of rollers by moving the roll holder; (4) one or more position sensors, the one or more position sensors detecting the position of the roll holder; and (5) a communication module, the communication module communicating with a central controlling computer to: (i) communicate the position of the roll holder and other sensor data to the central controlling computer, and (ii) receive instructions from the central controlling computer to control the position of the roll holder.

Disclosed is a system for use in a rolling mill having: (a) a roll holder housing a plurality of rollers; (b) a smart module coupled to the roll holder, the smart module comprising: (1) a power source powering the smart module; (2) a microcontroller; (3) a motor, the motor, based on instructions from the microcontroller, controlling a position of the plurality of rollers by moving the roll holder; (4) one or more position sensors, the one or more position sensors detecting the position of the roll holder; and (5) a communication module, the communication module communicating with a central controlling computer to: (i) communicate the position of the roll holder and other sensor data to the central controlling computer, and (ii) receive instructions from the central controlling computer to control the position of the roll holder.

Metal plastic forming processes and equipment that provides a flexible skew rolling mill with dual-rotatable-shafts, including a base unit, a guide unit, two rollers, two servo main-shaft systems, a roller distance adjusting mechanism, two tilt angle adjusting mechanisms, a cooling system and a numerical control system. The two servo main-shaft systems are mounted under the support of the two beds, thereby driving the two rollers to do rotation motion; the roller distance adjusting mechanism drives the two beds, thereby enabling the two rollers to do synchronous centering and radial feed motion; the two tilt angle adjusting mechanisms drive the servo main-shaft systems respectively to rotate around a horizontal rolling center line and enable the two rollers to do tilt angle adjustment motion; and the numerical control system controls a rotating speed, radial feed and tilt angle adjustment of the two rollers, such that skew rolling mills and rollers of the same dimensions and specification can form shaft parts of different dimensions and specifications by flexible skew rolling. The flexible skew rolling mill with dual-rotatable-shafts has the advantages that the beds are synchronously centered and radial feed, the strength of the beds is high, the mounting and debugging are convenient, flexible production can be realized and the like such that the flexible skew rolling mill has broad prospects of being applied to the field of forming large-diameter shaft parts with diversified specifications.

In a method for setting bending of at least one straightening roller in a roller straightening machine, the straightening roller is supported by a plurality of supporting roller devices arranged beside one another in the axial direction, wherein each supporting roller device can be adjusted by an actuating device such that stresses are produced in the straightening roller. To control the actuating device, a control system is provided, by which the adjustment of the supporting roller device can be set manually. Limiting values (vMA, vMI) with respect to the stresses produced in the straightening roller are stored in the control system. In the event of adjustment of one of the supporting roller devices, maxima (MA) and minima (MI) of the stresses produced in the straightening roller are calculated and it is checked whether the maxima (MA) and minima (MI) lie within the limiting values (vMA, vMI).

In a method for setting bending of at least one straightening roller in a roller straightening machine, the straightening roller is supported by a plurality of supporting roller devices arranged beside one another in the axial direction, wherein each supporting roller device can be adjusted by an actuating device such that stresses are produced in the straightening roller. To control the actuating device, a control system is provided, by which the adjustment of the supporting roller device can be set manually. Limiting values (vMA, vMI) with respect to the stresses produced in the straightening roller are stored in the control system. In the event of adjustment of one of the supporting roller devices, maxima (MA) and minima (MI) of the stresses produced in the straightening roller are calculated and it is checked whether the maxima (MA) and minima (MI) lie within the limiting values (vMA, vMI).

A gap control device for a Pilger die assembly of cold Pilger mills. The gap control device can independently control the height of a pair of bearing blocks which axially support an upper die. A lower plate has first and second receiving holes which respectively correspond to the upper portions of a pair of bearing blocks. First and second wedge plates are fitted into the receiving holes, and respectively have inclined surfaces on the upper portions thereof. First and second adjustment blocks respectively have inclined guide surfaces to be in surface contact with the inclined surfaces of the wedge plates, and are movable horizontally with respect to the lower plate. An upper plate is assembled to the upper portion of the lower plate to cover the adjustment blocks. First and second adjustment bolts allow the first and second adjustment blocks to be respectively manipulated in a horizontal direction.

A gap control device for a Pilger die assembly of cold Pilger mills. The gap control device can independently control the height of a pair of bearing blocks which axially support an upper die. A lower plate has first and second receiving holes which respectively correspond to the upper portions of a pair of bearing blocks. First and second wedge plates are fitted into the receiving holes, and respectively have inclined surfaces on the upper portions thereof. First and second adjustment blocks respectively have inclined guide surfaces to be in surface contact with the inclined surfaces of the wedge plates, and are movable horizontally with respect to the lower plate. An upper plate is assembled to the upper portion of the lower plate to cover the adjustment blocks. First and second adjustment bolts allow the first and second adjustment blocks to be respectively manipulated in a horizontal direction.

A method for altering the width of a strip-shaped rolled material (5), before, during or after hot rolling the rolled material in a hot rolling mill. The problem is to specify a method for altering width so that the length of a rolled out transition piece lying outside width tolerances can be reduced. Scrap losses are to be reduced. The crown of at least one working roll and/or at least one backing roll of a stand (7) is set as a function of a width error e=B−B between a setpoint width B.sub.setp and the width B of the rolled material (5), wherein the crown is increased when e>0 and the crown is reduced when e<0. AA R.sub.crown BB B.sub.setp.

A method for altering the width of a strip-shaped rolled material (5), before, during or after hot rolling the rolled material in a hot rolling mill. The problem is to specify a method for altering width so that the length of a rolled out transition piece lying outside width tolerances can be reduced. Scrap losses are to be reduced. The crown of at least one working roll and/or at least one backing roll of a stand (7) is set as a function of a width error e=B−B between a setpoint width B.sub.setp and the width B of the rolled material (5), wherein the crown is increased when e>0 and the crown is reduced when e<0. AA R.sub.crown BB B.sub.setp.

In a method for setting bending of at least one straightening roller in a roller straightening machine, the straightening roller is supported by a plurality of supporting roller devices arranged beside one another in the axial direction, wherein each supporting roller device can be adjusted by an actuating device such that stresses are produced in the straightening roller. To control the actuating device, a control system is provided, by which the adjustment of the supporting roller device can be set manually. Limiting values (vMA, vMI) with respect to the stresses produced in the straightening roller are stored in the control system. In the event of adjustment of one of the supporting roller devices, maxima (MA) and minima (MI) of the stresses produced in the straightening roller are calculated and it is checked whether the maxima (MA) and minima (MI) lie within the limiting values (vMA, vMI).