B21B37/20

METHOD AND APPARATUS FOR PRODUCING FLAT METAL PRODUCTS

Method for the production of flat metal products, in particular coils of strip, in endless and/or semi-endless mode, in which a metal product is continuously fed to a rolling mill consisting overall of at least 4 stands. The rolling stands are, in sequence, roughing stands, and finishing stands. It is provided to perform a flying gauge change of the metal product exiting from the rolling mill.

METHOD AND APPARATUS FOR PRODUCING FLAT METAL PRODUCTS

Method for the production of flat metal products, in particular coils of strip, in endless and/or semi-endless mode, in which a metal product is continuously fed to a rolling mill consisting overall of at least 4 stands. The rolling stands are, in sequence, roughing stands, and finishing stands. It is provided to perform a flying gauge change of the metal product exiting from the rolling mill.

CONTINUOUS ROLLING SYSTEM

When the tracking point reaches the i-th stand, the continuous rolling system outputs, to an i-th stand, a roll gap operation value for bringing to zero a difference between a value which is obtained by correcting a strip thickness target value of the i-th stand with a target strip thickness correction value of the i-th stand and a value which is obtained by correcting a strip thickness actual recalculation value of the i-th stand with a gap correction value of the i-th stand. Here, the gap correction value is a correction value that brings to zero a difference between a head end gap error when a head end of the material to be rolled reaches the i-th stand and a non-head end gap error when a part other than the head end of the material to be rolled reaches the i-th stand.

CONTINUOUS ROLLING SYSTEM

When the tracking point reaches the i-th stand, the continuous rolling system outputs, to an i-th stand, a roll gap operation value for bringing to zero a difference between a value which is obtained by correcting a strip thickness target value of the i-th stand with a target strip thickness correction value of the i-th stand and a value which is obtained by correcting a strip thickness actual recalculation value of the i-th stand with a gap correction value of the i-th stand. Here, the gap correction value is a correction value that brings to zero a difference between a head end gap error when a head end of the material to be rolled reaches the i-th stand and a non-head end gap error when a part other than the head end of the material to be rolled reaches the i-th stand.

METHOD FOR CALCULATING PLATE THICKNESS SCHEDULE FOR TANDEM ROLLING MACHINE AND ROLLING PLANT

A plate thickness schedule calculation method includes a plurality of steps. One step acquires a rolling model expression including a roll force model or a motor power model. Another step determines whether or not a parameter restriction has occurred that restricts at least one parameter of roll force, motor power and a reduction rate in each rolling stand. Further another step is to select a first derived function when no parameter restriction occurs and to select a second derived function when the parameter restriction has occurred in accordance with a result of the determination for each rolling stand. Still another step modifies each delivery side plate thickness in each rolling stand using a matrix including the one derived function selected from the first derived function and the second derived function in accordance with the result of the determination.

ROLLING CONTROL SYSTEM AND ROLLING CONTROL METHOD

A rolling controller executes speed and tension control, and roll gap and plate thickness control when rolling speed is less than a boundary value, while executing roll gap and plate tension control, and speed and plate thickness control when the rolling speed is equal to or greater than the boundary value. If the rolling speed rises across the boundary value, the rolling controller sets the rolling speed to zero such that a speed correction amount in the speed and tension control before the transboundary is not reflected to a calculation executed in the speed control amount of the rolling speed after the transboundary.

Rolling mill with rolling dependent on material properties

A rolling mill has a rolling stand (1) in which a flat rolled product (2) composed of metal is rolled. A sensor device (6), which detects at least one measured variable (M) characteristic of a material property of the flat rolled product (2), is arranged upstream and/or downstream of the rolling stand (1). The material property can be, in particular, an electromagnetic property or a mechanical property of the rolled product (2). The sensor device (6) transfers the detected measured variable (M) to a control device (9) for the rolling mill. Taking into account the measured variable (M), the control device (9) determines a control value (A) for the rolling stand (1). The control of the rolling stand (1) influences the material property of the flat rolled product (2). The control value (A) is a ratio of the peripheral speeds (vO, vU) at which the upper and the lower working rolls (3, 4) of the rolling stand (1) rotate.

Rolling mill with rolling dependent on material properties

A rolling mill has a rolling stand (1) in which a flat rolled product (2) composed of metal is rolled. A sensor device (6), which detects at least one measured variable (M) characteristic of a material property of the flat rolled product (2), is arranged upstream and/or downstream of the rolling stand (1). The material property can be, in particular, an electromagnetic property or a mechanical property of the rolled product (2). The sensor device (6) transfers the detected measured variable (M) to a control device (9) for the rolling mill. Taking into account the measured variable (M), the control device (9) determines a control value (A) for the rolling stand (1). The control of the rolling stand (1) influences the material property of the flat rolled product (2). The control value (A) is a ratio of the peripheral speeds (vO, vU) at which the upper and the lower working rolls (3, 4) of the rolling stand (1) rotate.

CONTROL SYSTEM OF TANDEM COLD ROLLING MILL

In thickness control processing, transfer processing of an entry thickness He(N) is performed (step S1). In the transfer processing, data of the entry thickness He(N) is transferred from a position P11 to a position P12 at the same speed as the speed of a material to be rolled M. Subsequently, an amount of change in a thickness ΔH(N) is calculated (step S2). The amount of the change in the thickness ΔH(N) is calculated based on data of a delivery thickness Hd(N) and data of a transferred thickness Hc(N) transferred to the position P12 at a timing when the data of the delivery thickness Hd(N) is measured. Then, a target entry thickness He(N)_tgt is calculated (step S3). Subsequently, a manipulated amount of rolling speed VR(N−2) and VR(N−k) are calculated (step S4).

CONTROL SYSTEM OF TANDEM COLD ROLLING MILL

In thickness control processing, transfer processing of an entry thickness He(N) is performed (step S1). In the transfer processing, data of the entry thickness He(N) is transferred from a position P11 to a position P12 at the same speed as the speed of a material to be rolled M. Subsequently, an amount of change in a thickness ΔH(N) is calculated (step S2). The amount of the change in the thickness ΔH(N) is calculated based on data of a delivery thickness Hd(N) and data of a transferred thickness Hc(N) transferred to the position P12 at a timing when the data of the delivery thickness Hd(N) is measured. Then, a target entry thickness He(N)_tgt is calculated (step S3). Subsequently, a manipulated amount of rolling speed VR(N−2) and VR(N−k) are calculated (step S4).