A method is used to manufacture a tube having a hollow interior for housing an axle shaft. The tube is formed in a single machine having a fixed base and a single press structure movable toward the fixed base. The single machine includes first and second die assemblies coupled to the fixed base and first and second mandrels coupled to the single press structure. The method includes the steps of placing a billet into the first die assembly, pressing the billet into the first die assembly with the first mandrel to producing a pre-formed billet, and moving the pre-formed billet from the first die assembly to the second die assembly. THE method further includes the steps of pressing the pre-formed billet into the second die assembly with the second mandrel to elongate the pre-formed billet and form a hollow interior therein to produce an extruded tube.

A method is used to manufacture a tube having a hollow interior for housing an axle shaft. The tube is formed in a single machine having a fixed base and a single press structure movable toward the fixed base. The single machine includes first and second die assemblies coupled to the fixed base and first and second mandrels coupled to the single press structure. The method includes the steps of placing a billet into the first die assembly, pressing the billet into the first die assembly with the first mandrel to producing a pre-formed billet, and moving the pre-formed billet from the first die assembly to the second die assembly. THE method further includes the steps of pressing the pre-formed billet into the second die assembly with the second mandrel to elongate the pre-formed billet and form a hollow interior therein to produce an extruded tube.

A process for forming extruded products using a device having a scroll face configured to apply a rotational shearing force and an axial extrusion force to the same preselected location on material wherein a combination of the rotational shearing force and the axial extrusion force upon the same location cause a portion of the material to plasticize, flow and recombine in desired configurations. This process provides for a significant number of advantages and industrial applications, including but not limited to extruding tubes used for vehicle components with 50 to 100 percent greater ductility and energy absorption over conventional extrusion technologies, while dramatically reducing manufacturing costs.

A process for forming extruded products using a device having a scroll face configured to apply a rotational shearing force and an axial extrusion force to the same preselected location on material wherein a combination of the rotational shearing force and the axial extrusion force upon the same location cause a portion of the material to plasticize, flow and recombine in desired configurations. This process provides for a significant number of advantages and industrial applications, including but not limited to extruding tubes used for vehicle components with 50 to 100 percent greater ductility and energy absorption over conventional extrusion technologies, while dramatically reducing manufacturing costs.

A method is used to manufacture an article using a machine having a fixed base and a press structure movable toward the fixed base. The machine also includes a die assembly and a container both coupled to the fixed base. The machine further includes a mandrel assembly comprising a rotatable platform coupled to the press structure and having a first platform mandrel aligned with the die assembly and a second platform mandrel aligned with the container. The method includes the steps of placing a first starting component into the die assembly, pressing the first starting component to form the article, moving the second platform mandrel into the container simultaneously with the step of pressing the first starting component, and rotating the rotatable platform to align the second platform mandrel with the die assembly and to align the first platform mandrel with the container.

An extrusion machine includes a main frame, a friction wheel, a tool holding device, a locking device and a tool unit supported on the tool holding device. Furthermore, a shielding unit with at least one first nozzle and at least one second nozzle is provided, wherein the nozzles are formed to emit a gas which is free of gaseous oxygen. The first nozzle is directed at a peripheral portion of the friction wheel. The second nozzle is arranged below a stripping area of the tool unit. Further, an extrusion machine has a sensor unit between the tool holding device and the tool unit and a method controls distance between two tool components of the extrusion machine. Furthermore, different extrusion machines as well as methods for changing friction wheels are provided.

The present invent on relates to a press for the direct extrusion of metallic material. The press comprises a supporting structure, a container receiving the metallic material to be extruded, a container holder element and a plurality of adjustment devices to adjust the position of the container holder with respect to the supporting structure. The container holder element is movable along an extrusion direction by means of a plurality of pads slidable along corresponding guides integral with the supporting structure. The press comprises at least one motorized member operationally connected to at least one of the adjustment devices to determine a variation of the position of the container holder with respect to the supporting structure.

A method for monitoring and changing the position of at least one component, more particularly a running bar, slidingly guided within a press frame between abutments of the press frame is disclosed. A central alignment of the component within the press frame is continuously measured and the alignment of the component within the press frame is corrected as a function of the acquired measurement result by preferably automatically adjustable guide elements of the sliding guides of the press. The central alignment of the slidingly guided component within the press frame is measured by the sensing of the location of at least one, preferably two, reference points of the slidingly guided component preferably in a plane extending perpendicularly to the longitudinal center axis of the press. A press having automatically adjustable guide elements and means for controlling the guide elements as a function of the measured position of the component.

An extrusion machine includes a main frame, a friction wheel, a tool holding device, a locking device and a tool unit supported on the tool holding device. Furthermore, a shielding unit with at least one first nozzle and at least one second nozzle is provided, wherein the nozzles are formed to emit a gas which is free of gaseous oxygen. The first nozzle is directed at a peripheral portion of the friction wheel. The second nozzle is arranged below a stripping area of the tool unit. Further, an extrusion machine has a sensor unit between the tool holding device and the tool unit and a method controls distance between two tool components of the extrusion machine. Furthermore, different extrusion machines as well as methods for changing friction wheels are provided.

An extrusion machine includes a main frame, a friction wheel, a tool holding device, a locking device and a tool unit supported on the tool holding device. Furthermore, a shielding unit with at least one first nozzle and at least one second nozzle is provided, wherein the nozzles are formed to emit a gas which is free of gaseous oxygen. The first nozzle is directed at a peripheral portion of the friction wheel. The second nozzle is arranged below a stripping area of the tool unit. Further, an extrusion machine has a sensor unit between the tool holding device and the tool unit and a method controls distance between two tool components of the extrusion machine. Furthermore, different extrusion machines as well as methods for changing friction wheels are provided.