A processing die and a preparation method for a fastener are provided. The processing die includes a punch and a die. The top of the punch and the bottom of the die are configured for being connected with a hydraulic press, the die includes a first half die and a second half die which are clamped to form an inlet channel, an expansion corner channel and a torsion channel, and an extrusion channel is included in the forming sliding block, the inlet channel, the expansion corner channel, the torsion channel and the extrusion channel are sequentially assembled to form a die channel cavity, and a billet to be processed is successively subjected to upsetting, shearing, torsion and extrusion in a single die under the pressure of the punch.

A processing die and a preparation method for a fastener are provided. The processing die includes a punch and a die. The top of the punch and the bottom of the die are configured for being connected with a hydraulic press, the die includes a first half die and a second half die which are clamped to form an inlet channel, an expansion corner channel and a torsion channel, and an extrusion channel is included in the forming sliding block, the inlet channel, the expansion corner channel, the torsion channel and the extrusion channel are sequentially assembled to form a die channel cavity, and a billet to be processed is successively subjected to upsetting, shearing, torsion and extrusion in a single die under the pressure of the punch.

Certain exemplary embodiments can provide a manufacturing method, process, machine, and/or system for continuously consolidating granular materials, creating new alloys and/or composites, and/or modifying and/or refining material microstructure, by using plastic deformation of feedstock(s) provided in various structural forms. Materials produced during this process can be fabricated directly and/or in forms such as, e.g., wires, rods, tubes, sheets, plate and/or channels, etc.

A process for forming extruded products using a device having a scroll face configured to apply a rotational shearing force and an axial extrusion force to the same preselected location on material wherein a combination of the rotational shearing force and the axial extrusion force upon the same location cause a portion of the material to plasticize, flow and recombine in desired configurations. This process provides for a significant number of advantages and industrial applications, including but not limited to extruding tubes used for vehicle components with 50 to 100 percent greater ductility and energy absorption over conventional extrusion technologies, while dramatically reducing manufacturing costs.

A process for forming extruded products using a device having a scroll face configured to apply a rotational shearing force and an axial extrusion force to the same preselected location on material wherein a combination of the rotational shearing force and the axial extrusion force upon the same location cause a portion of the material to plasticize, flow and recombine in desired configurations. This process provides for a significant number of advantages and industrial applications, including but not limited to extruding tubes used for vehicle components with 50 to 100 percent greater ductility and energy absorption over conventional extrusion technologies, while dramatically reducing manufacturing costs.

A shear assisted extrusion process for producing cladded materials wherein a cladding material and a material to be cladded are placed in sequence with the cladded material positioned to contact a rotating scroll face first and the material to be cladded second. The two materials are fed through a shear assisted extrusion device at a preselected feed rate and impacted by a rotating scroll face to generate a cladded extrusion product. This process allows for increased through wall strength and decreases the brittleness in formed structures as compared to the prior art.

A shear assisted extrusion process for producing cladded materials wherein a cladding material and a material to be cladded are placed in sequence with the cladded material positioned to contact a rotating scroll face first and the material to be cladded second. The two materials are fed through a shear assisted extrusion device at a preselected feed rate and impacted by a rotating scroll face to generate a cladded extrusion product. This process allows for increased through wall strength and decreases the brittleness in formed structures as compared to the prior art.

Shear-assisted extrusion processes for forming extrusions of a desired composition from a feedstock material are provided. The processes can include applying a rotational shearing force and an axial extrusion to the same location on the feedstock material. Devices for this can include a die tool defined by a die face extending from a rim of the die face inwardly at an angle greater than zero in relation to a sidewall of the die tool in at least one cross section; and/or a die tool defining an opening configured to receive feedstock material for extrusion and further defining a die face defining a recess within the die face and contiguous with the opening. Shear-assisted extrusion processes are also provided that can mix different portions of the feedstock material within a recess about the opening prior to feedstock material entering the opening; and extruding the mixed portions.

Shear-assisted extrusion processes for forming extrusions of a desired composition from a feedstock material are provided. The processes can include applying a rotational shearing force and an axial extrusion to the same location on the feedstock material. Devices for this can include a die tool defined by a die face extending from a rim of the die face inwardly at an angle greater than zero in relation to a sidewall of the die tool in at least one cross section; and/or a die tool defining an opening configured to receive feedstock material for extrusion and further defining a die face defining a recess within the die face and contiguous with the opening. Shear-assisted extrusion processes are also provided that can mix different portions of the feedstock material within a recess about the opening prior to feedstock material entering the opening; and extruding the mixed portions.

An extrusion apparatus and a method for manufacturing an aluminum capillary tube using the same are provided. The extrusion apparatus includes a container, a housing mold provided on one side of the container and including a plurality of dies formed with a plurality of holes, and a ram pressing an aluminum billet accommodated in the container in a direction from another side to the one side of the container so that the aluminum billet accommodated in the container is extruded into a plurality of aluminum capillary tubes having cross-sectional shapes corresponding to the plurality of holes, and the number of the plurality of holes is determined based on an inner diameter of the container and a diameter of each of the plurality of holes.