A method of thermally drawing fibers containing continuous crystalline metal nanowires therein includes forming a preform comprising an inner core and an outer cladding, wherein at least one of the core and cladding has nanoelements dispersed therein. The preform is drawn through a heated zone to form a reduced size fiber. A second preform is then created from a plurality of fibers created from the reduced size fiber. The second preform is then drawn through the heated zone to form an elongated fiber containing continuous crystalline metallic nanowires therein having a maximum cross-sectional dimension of less than 100 nm. Optionally, a third or additional preforms are created from fibers made from the previous thermal drawing operation that are then drawn through the heated zone to form a fiber containing even smaller crystalline metal continuous nanowires therein. In some embodiments, only a single pass through the heated zone may be needed.

A metal wire, which is one of a tungsten wire and a tungsten alloy wire, includes alkali metal on the surface thereof. The amount of alkali metal is at most 2.0 μg per 1 g of the metal wire.

The purpose of the present invention is to provide a method for causing sufficient deformation in precursor particles even when a soft high-purity metal is used for an outer layer material in mechanical milling, and manufacturing an MgB.sub.2 superconducting wire. A method for manufacturing an MgB.sub.2 superconducting wire in which an MgB.sub.2 filament is covered by an outer layer material, the method comprising: subjecting magnesium powder and boron powder to a shock that is insufficient for MgB.sub.2 to be clearly produced, and producing precursor particles in which boron particles are dispersed inside a magnesium matrix; filling a metal tub with the precursor particles; processing the metal tube filled with precursor particles to form a wire; and heat-treating the wire to synthesize the MgB.sub.2; wherein the method is characterized in that a portion of the wire-drawing step includes swaging.

Methods described herein can include drawing materials to form a drawn filled tubing (DFT) wire. The materials can include a core material, a first layer of a biocompatible material disposed exterior to the filler material, a magnetic material disposed external to the first layer of biocompatible material, and a second layer of biocompatible material disposed exterior to the magnetic material. In some embodiments, the method further comprises melting the core material to form a magnet with a through hole lumen. In some embodiments, the method can further include applying an external magnetic field to the materials during the drawing to align grains of the magnetic material. In some embodiments, the core material can have a melting point lower than a melting point of the magnetic material and the biocompatible material.

The present disclosure provides a method of dual-phase hot metal extrusion comprising (i) providing a load carrier made of a first metal material, wherein the load carrier comprises one or more load chambers containing a second metal material, wherein the melting point of the second metal material is lower than the melting point of the first metal material, (ii) heating the load carrier to a temperature above the melting point of the second metal material and suitable for extrusion of the load carrier, and (iii) extruding the load carrier to form an extruded product. The present disclosure also provides apparatuses for accomplishing the dual-phase hot extrusion of metals and products resulting from such processes.

Flexible electronically functional fibers are described that allow for the placement of electronic functionality in traditional fabrics. The fibers can be interwoven with natural fibers to produce electrically functional fabrics and devices that can retain their original appearance.

Disclosed are a micro fiber and a method of manufacturing the micro fiber are proposed. The micro fiber may be manufactured by controlling thickness and Young's modulus thereof using hollow fiber.

Methods for producing a multifilament Nb.sub.3Sn superconducting wire having a Jc value of at least 2000 A/mm.sup.2 at 4.2 K and 12 T by a) packing a plurality of Cu encased Nb rods within a first matrix which is surrounded by an intervening Nb diffusion barrier and a second matrix on the other side of the barrier remote from the rods thereby forming a packed subelement for the superconducting wire; b) providing a source of Sn within the subelement; c) assembling the metals within the subelement, the relative sizes and ratios of Nb, Cu and Sn being selected such that (i) the Nb fraction of the subelement cross section including and within the diffusion barrier is from 50 to 65% by area; (ii) the atomic ratio of the Nb to Sn including and within the diffusion barrier of the subelement is from 2.7 to 3.7; (iii) the ratio of the Sn to Cu within the diffusion barrier of the subelement is such that the Sn wt %/(Sn wt %+Cu wt %) is 45%-65%; (iv) the Cu to Nb local area ratio (LAR) of the Cu-encased Nb rods is from 0.10 to 0.30; (v) the Nb diffusion barrier being fully or partially converted to Nb.sub.3Sn by subsequent heat treatment; and (vi) the thickness of the Nb diffusion barrier is greater than the radius of the Nb portions of the Cu encased Nb rods; and d) assembling the subelements in a further matrix and reducing the assemblage to wire form such that (i) the multifilamentary Nb.sub.3Sn superconducting wire is formed of a plurality of the subelements, each having a Nb diffusion barrier to thereby form a wire having a distributed barrier design; (ii) the Nb portions of the copper encased Nb rods in the final wire are of diameter from 0.5 to 7 μm before reaction, and (iii) the Nb diffusion barrier that is fully or partially converted to Nb.sub.3Sn by heat treatment is from 0.8 to 11 μm thickness before reaction; and e) heat treating the final size wire from step d) to form the Nb.sub.3Sn superconducting phases, and multifilament Nb.sub.3Sn superconducting wires made thereby are described herein.

A wire (10) is disclosed. Said wire (10), when viewed in cross-section, has at least one first portion (12) and at least one second portion (14) that are interconnected by a third portion (16) in which the wire (10) has a reduced cross-section.

Disclosed herein is a method of forming an alloy material for use in a wire. The method includes forming a master alloy containing lead and silver; and creating a molten wire alloy by combining the master alloy, additional lead, and a third material in a vessel. The method also includes flowing argon gas through and over the molten wire alloy. The method also includes drawing the molten alloy from the vessel through an actively cooled die, and solidifying the molten wire alloy to form a bar of wire alloy.