B21C47/22

WIRE STRAIGHTENING SOLUTION FOR BULK PACKAGING
20230211404 · 2023-07-06 ·

A configuration and method for straightening a wire as the wire pays off from a bulk package. A bulk package hat is configured to be positioned over an opened bulk package containing wire bent in a helix shape. A bearing assembly is mounted inside the bulk package hat at a position where the wire exits the bulk package hat as the wire pays off from the bulk package. A wire straightening device has a plurality of rollers and only one single plane of straightening, and is configured to apply a counter bend to the wire as the wire pays off from the bulk package through the wire straightening device. The wire straightening device is operatively connected to the bearing assembly at an angle inside the bulk package hat. The bearing assembly and the single plane of straightening rotate, continually realigning with a current direction of the wire as it pays off.

Automated wire rod trimming station and sample quality evaluation

An automated trimming system is provided that includes a vision system identifying the number of rings positioned within a coil and sheared positions where the rings need to be cut. One or more trimming mechanisms receive the sheared positions and proceed to cut the rings at the sheared positions. A hook arrangement interfaces with the coil for transferring the coil to a trimming area. Moreover, an automated trimming system is provided that includes a coil having a plurality of rings. One or more trimming mechanisms select a number of rings from the coil and proceed to form a sample of desired length, by cutting a portion of the rings. A receiver unit receives the sample from the one or more trimming mechanisms to evaluate the quality of the sample.

Automated wire rod trimming station and sample quality evaluation

An automated trimming system is provided that includes a vision system identifying the number of rings positioned within a coil and sheared positions where the rings need to be cut. One or more trimming mechanisms receive the sheared positions and proceed to cut the rings at the sheared positions. A hook arrangement interfaces with the coil for transferring the coil to a trimming area. Moreover, an automated trimming system is provided that includes a coil having a plurality of rings. One or more trimming mechanisms select a number of rings from the coil and proceed to form a sample of desired length, by cutting a portion of the rings. A receiver unit receives the sample from the one or more trimming mechanisms to evaluate the quality of the sample.

Apparatus and method for sampling thick strips
09770748 · 2017-09-26 · ·

The invention relates to an apparatus for sampling rolled metal strips wound up into a coil (1), in particular in the thickness range of >12 mm, comprising a coil rotator and an apparatus (6) for separating the sample from the metal strip (4), characterized in that the coil rotator has at least two rotatable supports (2, 3), preferably trough rollers arranged in a lower quadrant of the coil (1) lying on the coil rotator, and also an outer guide (5) for the metal strip, the outer guide (5) extending angularly around the coil (1) by more than 180° in a region downstream of the downstream support (3) in an unwinding direction of the metal strip and is provided with means (7) for reducing friction of the metal strip on an inner surface of the outer guide (5). Furthermore, the invention relates to a method of sampling rolled metal strips wound up into a coil (1), in particular in the thickness range of >12 mm, with a coil rotator and an apparatus (6) for separating the sample from the metal strip, preferably by an apparatus according to the invention.

Apparatus and method for sampling thick strips
09770748 · 2017-09-26 · ·

The invention relates to an apparatus for sampling rolled metal strips wound up into a coil (1), in particular in the thickness range of >12 mm, comprising a coil rotator and an apparatus (6) for separating the sample from the metal strip (4), characterized in that the coil rotator has at least two rotatable supports (2, 3), preferably trough rollers arranged in a lower quadrant of the coil (1) lying on the coil rotator, and also an outer guide (5) for the metal strip, the outer guide (5) extending angularly around the coil (1) by more than 180° in a region downstream of the downstream support (3) in an unwinding direction of the metal strip and is provided with means (7) for reducing friction of the metal strip on an inner surface of the outer guide (5). Furthermore, the invention relates to a method of sampling rolled metal strips wound up into a coil (1), in particular in the thickness range of >12 mm, with a coil rotator and an apparatus (6) for separating the sample from the metal strip, preferably by an apparatus according to the invention.

Pipe coil skid with side rails and method of use

A pipe coil skid includes a plurality of beams affixably connected together to form a rectangular shaped base and a platform disposed within the base. The platform has a concave upward shape on its upward facing side when the skid sits on a horizontal surface, such that a coil of pipe positioned upon the platform contacts the platform within the base. The pipe coil skid also includes a first side rail coupled to at least one of the plurality of beams. The first side rail is configured to block movement of the coil of pipe beyond a boundary of the rectangular shaped base.

Pipe coil skid with side rails and method of use

A pipe coil skid includes a plurality of beams affixably connected together to form a rectangular shaped base and a platform disposed within the base. The platform has a concave upward shape on its upward facing side when the skid sits on a horizontal surface, such that a coil of pipe positioned upon the platform contacts the platform within the base. The pipe coil skid also includes a first side rail coupled to at least one of the plurality of beams. The first side rail is configured to block movement of the coil of pipe beyond a boundary of the rectangular shaped base.

Method and device for producing a continuous strip-shaped composite material
11185943 · 2021-11-30 · ·

A device and method for producing a continuous strip-shaped composite material including a base material of metal, which is unwound in the form of a metal strip by a first coil-unwinding apparatus, and at least one cladding material of metal, which is unwound in the form of a metal strip by a second coil-unwinding apparatus. The metal base and cladding metal strips unwound by the respective coil-unwinding apparatuses are brought together in the hot state of at least 720 degrees Celsius. The unwound base and cladding metal strips brought toward each other and are joined by hot-rolling such that a single continuous strip-shaped composite material is thereby formed by roll cladding such that the composite material includes the base material and the cladding material.

An Automatic Trimming Apparatus for Wire Coils
20230321714 · 2023-10-12 · ·

The present invention relates to an automatic trimming apparatus (1) for wire coils (2) including a plurality of wire loops (3). The apparatus comprises a base frame (4), a rotational member (6) rotatably connected to the base frame (4), a support unit for supporting the wire loop when the rotational member (6) is rotated, a sensor assembly arranged for detecting the end of the wire and a distance sensor for sensing a distance travelled along the wire when the rotational member is rotated. The trimming apparatus is adapted to rotate the rotational member is in a first direction until the end of the wire is detected, rotate the rotational member in an opposite direction when the end of the wire has been detected, determine the distance travelled along the wire, and generate a cutting command based on the distance travelled along the wire from the end of the wire and a predetermined cutting distance. The rotational member (6) comprises a cutting device arranged to cut the wire upon receiving the cutting command.

Method and device for producing a continuous strip-shaped composite material
11400542 · 2022-08-02 · ·

A method and a device for producing a continuous strip-shaped composite material. The device has at least one first casting machine, using which a continuous strand is produced, in particular from steel, at least one rolling stand, which is arranged in line with the first casting machine and downstream thereof. A fully solidified slab of the strand produced using the first casting machine can be hot rolled, and at least one second casting machine, using which a further continuous strand is produced from metal. Between the casting machines, on the one hand, and the rolling stand, on the other hand, a merging unit is arranged, by means of which the slabs can be moved in the direction toward each other in the hot state. The rolling stand is designed as a roll-cladding unit, by which a composite formed from the merged slabs can be hot rolled.