B21D22/14

Method and device for spin forming
11565300 · 2023-01-31 · ·

A method and a device for spin forming includes a workpiece set in rotation with a spindle and at least one outer roller is positioned at an outer side of the workpiece. With material thinning, an axially extending lateral region of the workpiece is shaped. At least one inner roller is positioned at an inner side of the workpiece with an inner support, which is displaceable axially and radially relative to the axis of rotation independently of the outer roller. The inner support with the inner roller and an outer support with the outer roller are displaced individually with a CNC control unit, forming at the lateral region a defined wall thickness profile with different wall thicknesses between the at least one outer roller and the at least one inner roller.

Method and device for spin forming
11565300 · 2023-01-31 · ·

A method and a device for spin forming includes a workpiece set in rotation with a spindle and at least one outer roller is positioned at an outer side of the workpiece. With material thinning, an axially extending lateral region of the workpiece is shaped. At least one inner roller is positioned at an inner side of the workpiece with an inner support, which is displaceable axially and radially relative to the axis of rotation independently of the outer roller. The inner support with the inner roller and an outer support with the outer roller are displaced individually with a CNC control unit, forming at the lateral region a defined wall thickness profile with different wall thicknesses between the at least one outer roller and the at least one inner roller.

Method of manufacturing boltless unitary ring gear-flange body

Apparatus and associated methods relate to a unitary ring gear-flange body (URGFB). In an illustrative example, the flange body may be spin-formed and may, for example, include a riser body extending substantially parallel to a longitudinal axis and a flange extending substantially radially outward from the riser body. To the riser body may, for example, be welded a ring gear to form a unitary assembly, the ring gear having an axis of revolution aligned with the longitudinal axis. A continuous coating may, for example, be applied to at least a selected portion of a surface of the unitary assembly. Various embodiments may advantageously provide a cost-efficient, weight-efficient, and/or time-efficient unitary body which may, for example, be coupled to machinery to provide a shaftless torque-transmitter.

Method of manufacturing boltless unitary ring gear-flange body

Apparatus and associated methods relate to a unitary ring gear-flange body (URGFB). In an illustrative example, the flange body may be spin-formed and may, for example, include a riser body extending substantially parallel to a longitudinal axis and a flange extending substantially radially outward from the riser body. To the riser body may, for example, be welded a ring gear to form a unitary assembly, the ring gear having an axis of revolution aligned with the longitudinal axis. A continuous coating may, for example, be applied to at least a selected portion of a surface of the unitary assembly. Various embodiments may advantageously provide a cost-efficient, weight-efficient, and/or time-efficient unitary body which may, for example, be coupled to machinery to provide a shaftless torque-transmitter.

Friction forming
11524325 · 2022-12-13 · ·

A method of forming a component by applying a forming load to a blank of material against a mandrel, wherein the mandrel defines the shape of the component to be formed and applying a forming load as a combination of a localised force and localised friction heating.

Method for coreless spinning of large-ratio multi-variable-diameter hollow shaft

The present invention discloses a method for coreless spinning of a large-ratio multi-variable-diameter hollow shaft, belonging to the field of spinning. The present invention includes following steps: S1: clamping a blank in a lower die unit, driving the workpiece to rotate, causing a rough spinning wheel and a fine spinning wheel to be in contact with the workpiece for staggered spinning, and performing curved reciprocating feed spinning via point contact to form a roughly-spun blank; S2: shifting the rough spinning wheel and the fine spinning wheel, causing shaping spinning wheels to be in contact with the workpiece for shaping spinning, and subjecting the shaping spinning wheels to linear contact shaping and fine spinning only in a radial direction, to obtain a finely spun blank. The present invention solves the problems of high machining difficulty and poor molding quality of hollow shafts in the prior art.

Method and device for controlling a press based on wedge drive tool spring condition
11491754 · 2022-11-08 · ·

A method for monitoring and assessing correct position P.sub.i of a work slide of a wedge drive tool in a press, without a position sensor. The slide of the wedge drive tool is actuated from an end position (X.sub.E) back to the starting position (X.sub.A) of the slide by a spring. The spring is arranged in the wedge drive tool. The press is opened from a lower press position to an upper press position while a slide bed of the wedge drive tool is relieved. The position of the slide is indirectly detected in that at least the restoring force of the spring is detected and evaluated.

Wheel spinning die and die releasing device

Provided is a wheel spinning die wherein the plurality of identical slide blocks are connected end to end to form a circular ring, and the slide blocks are inserted into an annular groove between the side wall of a circular groove at the upper end of the lower die and the central connecting block; during spinning, each arc flange is clamped at the joint of an outer wheel lip and a rim under a spoke; and during die releasing, the slide blocks can move up and down together with the vertical movement of a wheel blank, so that the problem of releasing of a reverse draft die at the joint of the cold spinning wheel rim and the outer wheel lip can be solved, wheel damage caused by die releasing can be eliminated, and the yield and production efficiency of wheels are improved.

Wheel spinning die and die releasing device

Provided is a wheel spinning die wherein the plurality of identical slide blocks are connected end to end to form a circular ring, and the slide blocks are inserted into an annular groove between the side wall of a circular groove at the upper end of the lower die and the central connecting block; during spinning, each arc flange is clamped at the joint of an outer wheel lip and a rim under a spoke; and during die releasing, the slide blocks can move up and down together with the vertical movement of a wheel blank, so that the problem of releasing of a reverse draft die at the joint of the cold spinning wheel rim and the outer wheel lip can be solved, wheel damage caused by die releasing can be eliminated, and the yield and production efficiency of wheels are improved.

Cold-worked brake piston

The invention relates to a brake piston 1 for a brake caliper 9 of a disk brake, which is produced using working processes from a metallic material, in particular from a flat metal sheet, and is formed in one piece as a unilaterally open pot with a piston longitudinal axis A, with a piston wall 2 and with a piston head 3. There is a need for robust and light as well as alternatively constructed, efficiently producible and well guided brake pistons. The object is achieved firstly in principle on the basis of a cup-shapedly worked brake piston blank 19, in that at least one locally defined, i.e. partially cold-upset or partially ironed, cylindrical piston wall portion is present with a partially deformed piston wall 2 which is configured in adaptively modified manner by plastic material deformation by means of material redistribution (flow) including strain-hardening of its piston wall thickness of sl−x.