A pouch forming method and a pouch forming device are provided. In particular, the pouch forming method for forming an accommodation part that accommodates an electrode assembly in a pouch sheet includes a seating process of seating the pouch sheet on a top surface of a lower die in which a forming groove is formed in an upper portion thereof. In a vacuum elongation process, a lower portion of the pouch sheet, in which the accommodation part is formed, is elongated by vacuum, and in an accommodation part formation process, the portion of the pouch sheet, which is elongated by the vacuum, is pressed by a punch disposed above the pouch sheet in a direction in which the forming groove is formed to form the accommodation part.

A pneumatic chamber 20 is configured to include a first pneumatic chamber 21 pressurizing a first piston 11 and a second pneumatic chamber 22 pressurizing a second piston 12. The first pneumatic chamber 21 communicates with the second pneumatic chamber 22. The hydraulic pressure generating unit 55 is internally provided with a hydraulic chamber 30, and the hydraulic chamber 30 is configured to have a first hydraulic chamber 31 pressurized by the first pneumatic chamber 21 via the first piston 11 and a second hydraulic chamber 32 pressurized by the second pneumatic chamber 22 via the second piston 12. The hydraulic pressure generating unit 55 is movable in a thrust direction in a cylinder 2, and the second hydraulic chamber 32 has a function of fixing the moving hydraulic pressure generating unit 55 in the cylinder 2 by causing a thin portion 15 to be elastically deformed in a radial direction due to hydraulic pressure. The first hydraulic chamber 31 outputs hydraulic pressure of the first hydraulic chamber 31, which is increased by the fixing, to an output rod 7.

A pneumatic chamber 20 is configured to include a first pneumatic chamber 21 pressurizing a first piston 11 and a second pneumatic chamber 22 pressurizing a second piston 12. The first pneumatic chamber 21 and the second pneumatic chamber 22 communicate with each other through a communication hole 87 formed via the inside of a retaining bolt 17. The second pneumatic chamber 22 is formed in a hydraulic pressure generating unit 55 moving in a thrust direction in a cylinder 2 and is separable from the first pneumatic chamber 21. In addition, the communication hole 87 is also separated into a communication hole 87a and a communication hole 87b with the corresponding separation, a rod portion 50 of the first piston 11 is also separated into a rod portion 50a and a rod portion 50b, and the communication hole 87b and the rod portion 50b are formed to be movable along with the hydraulic pressure generating unit 55 in the thrust direction.

The present invention discloses a forming device for a large thin-walled part with a curved surface, which includes a punch, a blank holder, a die, a lower die plate, a first annular sleeve and second annular sleeves. The first annular sleeve is connected with first driving oil cylinders. An inner diameter of the die is greater than an outer diameter of the punch. The first annular sleeve is arranged in a gap between the punch and the die. The second annular sleeve is arranged at the bottom of the punch. The first annular sleeve is arranged outside the second annular sleeve. The second annular sleeve is connected with second driving oil cylinders. The first driving oil cylinders and the second driving oil cylinders are connected with a hydraulic system.

Systems and methods for forming machine with enhanced setup and health feedback. One embodiment is a forming machine including a positioning system to move a forming member and mandrel relative to one another for forming a shaped part, and a sensor disposed between the forming member and the mandrel. A forming controller obtains a first coordinate position of the forming member and the mandrel in position to produce a target baseline parameter at the sensor prior to placement of a part over the mandrel. The forming controller calculates a second coordinate position of the forming member and the mandrel for forming the part based on the first coordinate position and a thickness of the part. After placement of the part over the mandrel, the forming controller directs the positioning system to move the forming member and the mandrel to the second coordinate position to shape the part.

A pouch forming method and a pouch forming device are provided. In particular, the pouch forming method for forming an accommodation part that accommodates an electrode assembly in a pouch sheet includes a seating process of seating the pouch sheet on a top surface of a lower die in which a forming groove is formed in an upper portion thereof. In a vacuum elongation process, a lower portion of the pouch sheet, in which the accommodation part is formed, is elongated by vacuum, and in an accommodation part formation process, the portion of the pouch sheet, which is elongated by the vacuum, is pressed by a punch disposed above the pouch sheet in a direction in which the forming groove is formed to form the accommodation part.

A forming press for forming a sheet-like blank has a first thermally insulated frame part having a die with a negative engraving and a second thermally insulated frame part defining a chamber and having a punch movably disposed in the chamber. The sheet-like blank rests in a sealing manner on the second frame part and covers the punch so as to define a pressure chamber with the punch therein. A pressure generator provides a pressurized gas to the pressure chamber during a forming process.

A frozen forming method for a large-size thin-walled aluminum alloy component using an aluminum alloy tailor-welded plate is described. An aluminum alloy tailor-welded plate is cooled to a temperature with a cryogenic fluid medium, and temperature of a weld zone is regulated to be lower than that of a base metal zone; and the component is fabricated by a tool integrally with aluminum alloy tailor-welded plate, by placing aluminum alloy tailor-welded plate onto tool; assembling tool and filling with cryogenic fluid medium so temperature of tool is 150 to 196 degrees Celsius; and apply pressure to deform the aluminum alloy tailor-welded plate when temperature of a weld zone reaches 150 degrees Celsius to 196 degrees Celsius, thereby facilitating forming the aluminum alloy tailor-welded plate to a designed shape of the aluminum alloy component; and disassembling the tool, and taking out the aluminum alloy component.

A frozen forming method for a large-size thin-walled aluminum alloy component using an aluminum alloy tailor-welded plate is described. An aluminum alloy tailor-welded plate is cooled to a temperature with a cryogenic fluid medium, and temperature of a weld zone is regulated to be lower than that of a base metal zone; and the component is fabricated by a tool integrally with aluminum alloy tailor-welded plate, by placing aluminum alloy tailor-welded plate onto tool; assembling tool and filling with cryogenic fluid medium so temperature of tool is 150 to 196 degrees Celsius; and apply pressure to deform the aluminum alloy tailor-welded plate when temperature of a weld zone reaches 150 degrees Celsius to 196 degrees Celsius, thereby facilitating forming the aluminum alloy tailor-welded plate to a designed shape of the aluminum alloy component; and disassembling the tool, and taking out the aluminum alloy component.

A pneumatic chamber 20 is configured to include a first pneumatic chamber 21 pressurizing a first piston 11 and a second pneumatic chamber 22 pressurizing a second piston 12. The first pneumatic chamber 21 communicates with the second pneumatic chamber 22. The hydraulic pressure generating unit 55 is internally provided with a hydraulic chamber 30, and the hydraulic chamber 30 is configured to have a first hydraulic chamber 31 pressurized by the first pneumatic chamber 21 via the first piston 11 and a second hydraulic chamber 32 pressurized by the second pneumatic chamber 22 via the second piston 12. The hydraulic pressure generating unit 55 is movable in a thrust direction in a cylinder 2, and the second hydraulic chamber 32 has a function of fixing the moving hydraulic pressure generating unit 55 in the cylinder 2 by causing a thin portion 15 to be elastically deformed in a radial direction due to hydraulic pressure. The first hydraulic chamber 31 outputs hydraulic pressure of the first hydraulic chamber 31, which is increased by the fixing, to an output rod 7.