Method and device for manufacturing a component from a plate made of deformable material, in particular for an edge of an element of an aircraft. The device includes a tool with two tool parts configured to be able to move closer to one another and are able to round a plate made of deformable material fixed to the two tool parts, a mold at the periphery of the tool and including a molding cavity of a shape corresponding to the shape of the component that is to be manufactured, and a displacement system configured to press the rounded plate firmly against the molding cavity of the mold, the mold being able to shape the rounded plate when it is pressed firmly against the molding cavity to give it its definitive shape, the device allowing the manufacture of single-piece components of varying sizes and notably large-sized components and/or deep components.

A method and a device for manufacturing a part starting from a cushion made of deformable material, in particular for an edge of an element of an aircraft. The device includes a preparation unit to create a cushion with two plates and, between the plates, an internal space with an opening, and a molding unit comprising a mold in which the cushion is positioned, the mold comprising two shells and an imprint corresponding to the shape of the part to be manufactured, the molding unit configured to inject a pressurized fluid into the internal space of the cushion through the opening to deform the cushion such that it matches the imprint and forms the part, the device being capable of manufacturing one-piece parts of various sizes, and in particular parts having complex shapes, in particular non-developable shapes.

A vehicle power steering assembly has a pinion housing comprised of first, second, and third housings. The first housing is a drawn tube formed from a first material. The second housing is a casting formed from a second material. The third housing is a stamping formed from a third material. The second housing is press fit into the first housing. The third housing is press fit and welded to the first housing. The second material has a lesser unit weight than each of the first and third materials. The first, second, and third housings together form the pinion housing.

A vehicle power steering assembly has a pinion housing comprised of first, second, and third housings. The first housing is a drawn tube formed from a first material. The second housing is a casting formed from a second material. The third housing is a stamping formed from a third material. The second housing is press fit into the first housing. The third housing is press fit and welded to the first housing. The second material has a lesser unit weight than each of the first and third materials. The first, second, and third housings together form the pinion housing.

A forming die with a flexible blank holder is provided. The forming die includes an upper die set, a lower die set, and a blank holder with a flexible pad. The upper die set has an upper die base and an upper die insert provided on the upper die base and has a cavity surface. The lower die set has a lower die base, an elastic member on the lower die base, and a lower die punch on the lower die base. Guide posts are provided between the upper die set and the lower die set to define relative positions of the two die sets. Through relative movement of the upper and the lower die sets, a blank placed on the blank holder there between is formed by forming. During the forming, the flexible pad is tightly pressed against the blank under the pressing force of the elastic member.

A forming die with a flexible blank holder is provided. The forming die includes an upper die set, a lower die set, and a blank holder with a flexible pad. The upper die set has an upper die base and an upper die insert provided on the upper die base and has a cavity surface. The lower die set has a lower die base, an elastic member on the lower die base, and a lower die punch on the lower die base. Guide posts are provided between the upper die set and the lower die set to define relative positions of the two die sets. Through relative movement of the upper and the lower die sets, a blank placed on the blank holder there between is formed by forming. During the forming, the flexible pad is tightly pressed against the blank under the pressing force of the elastic member.

A forming tool includes at least one first die half where the first die half has an insert part which is designed to move a finished component out of the first die half along a direction of motion where a displacement direction of the insert part is inclined relative to the direction of motion.

A forming tool includes at least one first die half where the first die half has an insert part which is designed to move a finished component out of the first die half along a direction of motion where a displacement direction of the insert part is inclined relative to the direction of motion.

The present invention relates to a blow molding device including: a heating unit which is configured to heat a molding material; and molds between which the molding material is loaded and molded, in which the heating unit includes: an infrared lamp configured to emit infrared rays, a reflective mirror configured to concentrate the infrared rays emitted from the infrared lamp; and a light transmitting body configured to transmit the infrared rays concentrated by the reflective mirror to the molding material, and in which the molds mold the molding material by using gas pressures applied to surfaces of the molding material heated to a predetermined temperature by the infrared rays transmitted from the light transmitting body.

The present invention relates to a blow molding device including: a heating unit which is configured to heat a molding material; and molds between which the molding material is loaded and molded, in which the heating unit includes: an infrared lamp configured to emit infrared rays, a reflective mirror configured to concentrate the infrared rays emitted from the infrared lamp; and a light transmitting body configured to transmit the infrared rays concentrated by the reflective mirror to the molding material, and in which the molds mold the molding material by using gas pressures applied to surfaces of the molding material heated to a predetermined temperature by the infrared rays transmitted from the light transmitting body.