A race for a mechanical clutch assembly may be formed from multiple race layers that assembled from pluralities of stamped arcuate segments. First and second race layers may have the same shape when their arcuate segments are assembled are assembled. The arcuate segments of the first race layer may be identical to each other, and the arcuate segments of the second race layer may be identical to each other, but the first layer arcuate segments are not identical to the second layer arcuate segments. Interlocking joints between the first layer arcuate segments are not aligned with interlocking joints between the second layer arcuate segments when the race layers are joined together and aligned for use in the mechanical clutch assembly.

A metal plate includes: a recessed portion provided at one end surface by cutting out the metal plate in a planar direction of the metal plate, the recessed portion having an engaging portion inside the recessed portion; and a protruding portion provided at a position on another end surface, the position corresponding to that of the recessed portion, the protruding portion protruding in the planar direction, the protruding portion being engaged with the engaging portion by applying a bending process such that the engaging portion is hooked by the protruding portion, wherein a length from a proximal end portion to a distal end portion of the protruding portion before the bending process is applied is equal to or less than a depth of the recessed portion at a position of the recessed portion, the position facing an end surface of the proximal end portion of the protruding portion.

A washer includes a first washer piece formed in a circular arc shape and formed with a first fitting portion that protrudes from one end in a circular arc direction; and a fourth washer piece formed with a second fitting portion that is recessed from one end in the circular arc direction and fitted with the first fitting portion. The first fitting portion and the second fitting portion are fitted in a state where approach and separation therebetween in the circular arc direction is controlled. One of the first fitting portion and the second fitting portion includes a crimped portion that is formed in a state where a side surface of the one of the fitting portions is pushed into a side surface of the other of the fitting portions, the one of the fitting portions being fixed to the other of the fitting portions by the crimped portion.

An electrical box comprising a perimeter wall having a plurality of sidewalls and a base wall. Each sidewall of the plurality of sidewalls can be generally orthogonal, and directly adjoined by a rounded touch-safe corner, to another sidewall of the plurality of sidewalls. Additionally, a first end of the perimeter wall can be mechanically interlocked to, and coplanar with, a second end of the perimeter wall so as to provide the perimeter wall with a generally seamless sleeve configuration. The base wall, which may be separate from the perimeter wall, or adjoined to the perimeter wall in a monolithic structure, can be adjoined to at least some portions of the perimeter wall. Further, the base wall and the perimeter wall can define an inner region of the electrical box.

A method and apparatus which allow cutting-creasing rules (1) for die-cutters to be obtained from sections of cutting rules and sections of creasing rules are described. In particular, the method comprises: ⋅ (a) from a cutting rule (13) for die-cutters having height H, separating sections (2′, 2″, 2′″) provided with a cutting edge (4) and provided with coupling means (9, 10) to obtain an interlocked coupling (8) with other sections (3′, 3″, 3′″) of a creasing rule (14), ⋅ (b) from a creasing rule (14) for die-cutters having height H′, separating sections (3′, 3″, 3′″) provided with a creasing profile (5) and provided with coupling means (11, 12) to obtain an interlocked coupling (8) with other sections (2′, 2″, 2′″) of a cutting rule (13) ⋅ (c) coupling in succession the sections (2′, 2″, 2′″) of the cutting rule (13) to the sections (3′, 3″, 3′″) of the creasing rule (14) until the cutting-creasing rule (1) is obtained, the steps (a) and (b) are not carried out by tools different from each other for the cutting rule (13) and the creasing rule (14), but by the same shearing tool.

Provided is a joint component manufacturing method for reducing occurrence of burrs upon bonding between a first member having a hole and a second member having a shaft portion and firmly bonding both members. In the method for manufacturing a joint component 100, a hole-side weak press-fit portion 112 is formed at a hole 111 of a flat plate ring-shaped first member 110. Moreover, each of a shaft-side weak press-fit portion 122 and a shaft-side strong press-fit portion 124 is formed at a shaft portion 121 of a cylindrical second member 120. The hole-side weak press-fit portion 112 and the shaft-side weak press-fit portion 122 are defined by a first weak press-fit interference Lw1 formed thinner than a first strong press-fit interference Ls1. The shaft-side strong press-fit portion 124 is defined by a first strong press-fit interference Ls1 as the minimum necessary press-fit interference for electric resistance welding upon electric resistance welding between the hole 111 and the shaft portion 121.

Methods and apparatus for manufacturing a circular laminated component are disclosed herein. In one embodiment, a method comprises stamping an inlet stock of material to form a line of arc segments, the line of arc segments having: a plurality of notches along a first edge; a first longitudinal end; and a second longitudinal end opposite the first longitudinal end; wrapping the line of arc segments to form a circular segment having the first edge along an inner-circumferential diameter of the circular segment; joining the first longitudinal end to the second longitudinal end to form a circular laminate layer; and stacking a plurality of circular laminate layers to form a laminate disc.

Provided is a joint component manufacturing method for reducing occurrence of burrs upon bonding between a first member having a hole and a second member having a shaft portion and firmly bonding both members. In the method for manufacturing a joint component 100, a hole-side weak press-fit portion 112 is formed at a hole 111 of a flat plate ring-shaped first member 110. Moreover, each of a shaft-side weak press-fit portion 122 and a shaft-side strong press-fit portion 124 is formed at a shaft portion 121 of a cylindrical second member 120. The hole-side weak press-fit portion 112 and the shaft-side weak press-fit portion 122 are defined by a first weak press-fit interference Lw1 formed thinner than a first strong press-fit interference Ls1. The shaft-side strong press-fit portion 124 is defined by a first strong press-fit interference Ls1 as the minimum necessary press-fit interference for electric resistance welding upon electric resistance welding between the hole 111 and the shaft portion 121.

A metal plate includes: a recessed portion provided at one end surface by cutting out the metal plate in a planar direction of the metal plate, the recessed portion having an engaging portion inside the recessed portion; and a protruding portion provided at a position on another end surface, the position corresponding to that of the recessed portion, the protruding portion protruding in the planar direction, the protruding portion being engaged with the engaging portion by applying a bending process such that the engaging portion is hooked by the protruding portion, wherein a length from a proximal end portion to a distal end portion of the protruding portion before the bending process is applied is equal to or less than a depth of the recessed portion at a position of the recessed portion, the position facing an end surface of the proximal end portion of the protruding portion.

A washer includes a first washer piece formed in a circular arc shape and formed with a first fitting portion that protrudes from one end in a circular arc direction; and a fourth washer piece formed with a second fitting portion that is recessed from one end in the circular arc direction and fitted with the first fitting portion. The first fitting portion and the second fitting portion are fitted in a state where approach and separation therebetween in the circular arc direction is controlled. One of the first fitting portion and the second fitting portion includes a crimped portion that is formed in a state where a side surface of the one of the fitting portions is pushed into a side surface of the other of the fitting portions, the one of the fitting portions being fixed to the other of the fitting portions by the crimped portion.