A multi-stage incremental sheet forming system includes a forming tool, and at least one control unit in communication with the forming tool. The at least one control unit is configured to determine a convex hull of a target structure to be formed by the forming tool. The at least one control unit is further configured to operate the forming tool according to a first tool path in relation to an initial structure to form an intermediate structure having a shape based on the convex hull of the target structure. The at least one control unit is further configured to operate the forming tool according to a second tool path in relation to the intermediate structure to form one or more inward features into the intermediate structure to form the target structure.

In some embodiments of present disclosure, a method includes: obtaining an aluminum sheet comprising a 3xxx or a 5xxx alloy having a tensile yield strength as measured in the longitudinal direction of 27-33 ksi and an ultimate tensile strength; wherein the ultimate tensile strength minus the tensile yield strength is less than 3.30 ksi (UTS-TYS<3.30 ksi); and forming a container having a dome from the aluminum sheet.

In some embodiments of present disclosure, a method includes: obtaining an aluminum sheet comprising a 3xxx or a 5xxx alloy having a tensile yield strength as measured in the longitudinal direction of 27-33 ksi and an ultimate tensile strength; wherein the ultimate tensile strength minus the tensile yield strength is less than 3.30 ksi (UTS-TYS<3.30 ksi); and forming a container having a dome from the aluminum sheet.

A method for manufacturing a pipe includes: press-forming a plate member into a U shape; and press-forming the plate member formed into the U shape into an O shape. The pipe includes a pipe body and a tapered part tilted radially inward and protruding from one end of the pipe body. Before the plate member is press-formed into the U shape, a boundary between a portion of the plate member corresponding to the pipe body and a portion of the plate member corresponding to the tapered part is pressed from a surface of the plate member corresponding to an inner peripheral surface of the pipe to bend the portion of the plate member corresponding to the tapered part toward the surface of the plate member corresponding to the inner peripheral surface of the pipe.

The present disclosure provides a manufacturing method and a manufacturing apparatus for an USB interface metal casing. The manufacturing method for an USB interface metal casing includes: feeding a flat-shaped pipe blank to a lower mold (S100); closing a first upper mold and the lower mold, and performing pipe-expansion forming to a bottom of the pipe blank (S110); closing a second upper mold and the lower mold, and performing necking and chamfering to a top port of the pipe blank (S120); and closing a third upper mold and the lower mold, and modifying the pipe blankto obtain a final finished product of the USB interface metal casing (S130).

The present disclosure provides a manufacturing method and a manufacturing apparatus for an USB interface metal casing. The manufacturing method for an USB interface metal casing includes: feeding a flat-shaped pipe blank to a lower mold (S100); closing a first upper mold and the lower mold, and performing pipe-expansion forming to a bottom of the pipe blank (S110); closing a second upper mold and the lower mold, and performing necking and chamfering to a top port of the pipe blank (S120); and closing a third upper mold and the lower mold, and modifying the pipe blankto obtain a final finished product of the USB interface metal casing (S130).

Disclosed is a manufacturing method that can suppress the occurrence of wrinkles and buckling deformation due to bending when bending and cross-sectioning are performed on a tube using a press die. The manufacturing method of the present disclosure includes applying pressure to a bent tube having a curved portion from the outside of the tube to the inside of the tube using a press die, thereby simultaneously performing cross-sectioning of the curved portion and bending of the curved portion to reduce the bend radius of the curved portion.

Disclosed is a manufacturing method that can suppress the occurrence of wrinkles and buckling deformation due to bending when bending and cross-sectioning are performed on a tube using a press die. The manufacturing method of the present disclosure includes applying pressure to a bent tube having a curved portion from the outside of the tube to the inside of the tube using a press die, thereby simultaneously performing cross-sectioning of the curved portion and bending of the curved portion to reduce the bend radius of the curved portion.

A method of manufacturing a driving drum includes: molding a first cylindrical member including first large- and small-diameter parts, a diameter of an outer circumferential surface of the first small-diameter part being smaller than that of the first large-diameter part; molding a second cylindrical member having second large- and small-diameter parts, a diameter of an inner circumferential surface of the second large-diameter part corresponding to the diameter of the outer circumferential surface of the first small-diameter part, a diameter of an inner circumferential surface of the second small-diameter part corresponding to that of the first small-diameter part, and the diameter of the inner circumferential surface of the second small-diameter part being smaller than that of the second large-diameter part; and forming a first cam groove between the first and second small-diameter parts and forming a second cam groove between the first and second large-diameter parts.

A method of manufacturing a driving drum includes: molding a first cylindrical member including first large- and small-diameter parts, a diameter of an outer circumferential surface of the first small-diameter part being smaller than that of the first large-diameter part; molding a second cylindrical member having second large- and small-diameter parts, a diameter of an inner circumferential surface of the second large-diameter part corresponding to the diameter of the outer circumferential surface of the first small-diameter part, a diameter of an inner circumferential surface of the second small-diameter part corresponding to that of the first small-diameter part, and the diameter of the inner circumferential surface of the second small-diameter part being smaller than that of the second large-diameter part; and forming a first cam groove between the first and second small-diameter parts and forming a second cam groove between the first and second large-diameter parts.