A metal element, which is pressed and punched by a mold, includes: a neck section positioned between a pair of right and left ring slots; an ear section continuous to a radially outer side of the neck section; and a body section continuous to a radially inner side of the neck section. A locking edge extending in a right-left direction is formed at a radially outer end of the front surface of the body section, and the metal element includes a projection section extending in the right-left direction on a back surface of the body section at a position backward of the locking edge.

A metal element, which is pressed and punched by a mold, includes: a neck section positioned between a pair of right and left ring slots; an ear section continuous to a radially outer side of the neck section; and a body section continuous to a radially inner side of the neck section. A locking edge extending in a right-left direction is formed at a radially outer end of the front surface of the body section, and the metal element includes a projection section extending in the right-left direction on a back surface of the body section at a position backward of the locking edge.

Transverse segments (10) for a drive belt (6) for a belt-and-pulley-type continuously variable transmission include a row of these transverse segments (10) mounted on a stack (9) of several, mutually nested rings. The transverse segments (10) are provided with a protrusion (40) that protrudes from a front surface (11) thereof and with a corresponding cavity (41) that is provided in a back surface (12) thereof. An offset is provided between the protrusion (40) and the cavity (41) in the radial direction of the drive belt (6), such that in the row of transverse segments (10) in the drive belt (6) these will be inclined backwards by the forced insertion of the protrusion (40) into the cavity (41).

Transverse segments (10) for a drive belt (6) for a belt-and-pulley-type continuously variable transmission include a row of these transverse segments (10) mounted on a stack (9) of several, mutually nested rings. The transverse segments (10) are provided with a protrusion (40) that protrudes from a front surface (11) thereof and with a corresponding cavity (41) that is provided in a back surface (12) thereof. An offset is provided between the protrusion (40) and the cavity (41) in the radial direction of the drive belt (6), such that in the row of transverse segments (10) in the drive belt (6) these will be inclined backwards by the forced insertion of the protrusion (40) into the cavity (41).

Elements of a transmission belt wound around pulleys of a continuously variable transmission each include a body part, a pair of pillar parts, and a pair of side surfaces. The pair of side surfaces each include a first side surface formed on a corresponding one of the pillar parts; and a second side surface formed so as to continue from the first side surface, and located more on an inner circumference side than the first side surface. A pair of the first side surfaces each are formed so as to be inclined toward an inner side of a corresponding one of the pillar parts with respect to an extending direction, from an inner circumference side to an outer circumference side of a ring, of a corresponding one of the second side surfaces continuing from the first side surface, and a pair of the second side surfaces is formed such that the second side surfaces are spaced farther apart from each other as the second side surfaces extend from the inner circumference side to the outer circumference side, and that an angle formed between the pair of the second side surfaces is larger by 0.2 to 0.8 degrees than an opening angle of V-shaped grooves of the pulleys.

Elements of a transmission belt wound around pulleys of a continuously variable transmission each include a body part, a pair of pillar parts, and a pair of side surfaces. The pair of side surfaces each include a first side surface formed on a corresponding one of the pillar parts; and a second side surface formed so as to continue from the first side surface, and located more on an inner circumference side than the first side surface. A pair of the first side surfaces each are formed so as to be inclined toward an inner side of a corresponding one of the pillar parts with respect to an extending direction, from an inner circumference side to an outer circumference side of a ring, of a corresponding one of the second side surfaces continuing from the first side surface, and a pair of the second side surfaces is formed such that the second side surfaces are spaced farther apart from each other as the second side surfaces extend from the inner circumference side to the outer circumference side, and that an angle formed between the pair of the second side surfaces is larger by 0.2 to 0.8 degrees than an opening angle of V-shaped grooves of the pulleys.

The present invention discloses a method for synchronously processing dual belt materials. The method comprises steps of feeding, processing, detecting, assembling and outputting finished products. The step of feeding materials comprises cleaning, dividing materials, positioning and feeding. The step of assembling comprises pushing and assembling. A dual-belt-material feeder is used for feeding, and a dual-belt-material mould is used for punching. The dual-belt-material feeder (1) comprises a moving feeding device (11), a fixed feeding device (13) and two guide frames (14). The dual-belt-material mould comprises two punching moulds. The beneficial effects of the method for synchronously processing dual belt materials are that: the method can be used for producing thin wall miniature assembly parts in a single line and assembling the thin wall miniature assembly parts on line, so that problems caused by that the thin wall miniature assembly parts are produced in two production lines can be avoided.

An element manufacturing method for a transmission belt of a continuously variable transmission having a thick wall portion and a thin wall portion formed by sequentially feeding a material having a strip shape with a uniform thickness to each press position and performing press working on the material at the press position. The method includes, as the press working performed at the press position: a preliminary punching step in which a portion other than a connecting portion is cut off from surrounding material and the cut off portion is punched so as not to overlap with the surrounding material in a plate thickness direction; a crushing step of compressing and crushing a region of the thin walled cut off portion, after the preliminary punching step; and a punching step of punching the cutting off portion into an outer shape corresponding to the element, after the crushing step.

Among a plurality of layers of metal rings, an inner circumferential projection is formed on an inner circumferential surface of at least one metal ring, and an outer circumferential projection is formed on an outer circumferential surface of the outermost metal ring. Thus, cracks extending from a surface of the metal ring can be arrested by the inner circumferential projection and the outer circumferential projection. Moreover, the outer circumferential projection of the outermost metal ring that does not abut against any other members is set to have a smaller projection height than the inner circumferential projection that abuts against other members. Thus, even if the inner circumferential projection wears by abutting against the other members, the inner circumferential projection can remain and arrest extension of the cracks; also, the projection height of the outer circumferential projection is reduced to enhance flatness of the outer circumferential surface of the metal ring.

A method for manufacturing a metal element includes performing press processing and punching processing on a band plate-shaped metal element material having a constant cross section by a mold with a main punch in contact with a rear surface of the metal element and a counter punch in contact with the front surface thereof. The main punch or the counter punch has protrusion portions which are in contact with at least a part of the ear portion or the body portion to form a recessed portion, and a bulging portion bulging in the longitudinal direction from the radial direction inner edge of ear portions of the metal element or the radial direction outer edge of a body portion thereof, which is formed by the material extruded from the recessed portion by the protrusion portion.