B21D53/84

METHOD OF FORMING A SPLINED COMPONENT
20230039866 · 2023-02-09 ·

A new method of manufacturing a torque-transmitting component is provided. The method includes providing a flat blank to a transfer press having a plurality of stations and performing a plurality of pressing operations, in which the flat blank is formed into a cup shape, rough splines are formed on the cup shape, and the rough splines are further pressed to define smooth splines. The component includes a continuous smooth inner diameter defined by a punch of the transfer press and a plurality of smooth splines defined by a die of the transfer press. The minor diameter of the splines is not machined to form the splines.

METHOD OF FORMING A SPLINED COMPONENT
20230039866 · 2023-02-09 ·

A new method of manufacturing a torque-transmitting component is provided. The method includes providing a flat blank to a transfer press having a plurality of stations and performing a plurality of pressing operations, in which the flat blank is formed into a cup shape, rough splines are formed on the cup shape, and the rough splines are further pressed to define smooth splines. The component includes a continuous smooth inner diameter defined by a punch of the transfer press and a plurality of smooth splines defined by a die of the transfer press. The minor diameter of the splines is not machined to form the splines.

Functionally Optimized Design of a Cylinder Liner
20180010549 · 2018-01-11 ·

A cylinder of an internal combustion engine, in which cylinder liner an oscillating piston is guided on a running surface wherein the cylinder line is fixed vertically by means of a collar between a cylinder housing and a cylinder head. The wet cylinder includes an outer side which deviates from a circular shape and/or a rotationally asymmetrical outer contour of the collar. The cylinder liner is fitted in a positionally oriented manner in a corresponding receptable of the cylinder housing.

Functionally Optimized Design of a Cylinder Liner
20180010549 · 2018-01-11 ·

A cylinder of an internal combustion engine, in which cylinder liner an oscillating piston is guided on a running surface wherein the cylinder line is fixed vertically by means of a collar between a cylinder housing and a cylinder head. The wet cylinder includes an outer side which deviates from a circular shape and/or a rotationally asymmetrical outer contour of the collar. The cylinder liner is fitted in a positionally oriented manner in a corresponding receptable of the cylinder housing.

Engine head gasket having anti-preignition wrap and method of making same

An engine head gasket includes a base layer, an upper layer, and a lower layer. The base layer includes a base layer inner edge. The engine head gasket further includes an anti-preignition wrap defining a cylinder opening and wrapped around the base layer inner edge. The engine head gasket is configured with a combustion seal and selective thicknesses to direct a combustion sealing load to a cylinder block. The anti-preignition wrap shields angular corners of the base layer inner edge from a cylinder to limit preignition.

Engine head gasket having anti-preignition wrap and method of making same

An engine head gasket includes a base layer, an upper layer, and a lower layer. The base layer includes a base layer inner edge. The engine head gasket further includes an anti-preignition wrap defining a cylinder opening and wrapped around the base layer inner edge. The engine head gasket is configured with a combustion seal and selective thicknesses to direct a combustion sealing load to a cylinder block. The anti-preignition wrap shields angular corners of the base layer inner edge from a cylinder to limit preignition.

SHAFT ASSEMBLY AND METHOD OF PRODUCING THE SAME
20220371068 · 2022-11-24 ·

A shaft assembly comprises a hollow shaft and at least one working component disposed therein. A method of forming the shaft assembly includes a step of providing at least one generally planar preform. The preform is then formed into a “U”-shaped partial cylinder. One or more working components may then be assembled and connected to an interior of the partial cylinder. The partial cylinder is then further formed into a hollow cylinder having a generally circular cross-sectional shape, thus surrounding the one or more working components to secure a position thereof in an interior of the hollow cylinder. The hollow cylinder may then be held stationary and a welding operation performed thereon to form the hollow shaft. Once the hollow shaft is welded, post process machining may then be performed thereon as desired to further finish the hollow shaft.

Hot-stamped part and method of manufacturing the same
11583909 · 2023-02-21 · ·

A method of manufacturing a hot-stamped part includes: inserting a blank into a heating furnace including a plurality of sections with different temperature ranges; step heating the blank in multiple stages; and soaking the blank at a temperature of about Ac3 to about 1,000° C., wherein in the step of heating the blank, a temperature condition in the heating furnace satisfies the following equation: 0<(Tg−Ti)/Lt<0.025° C./mm, where Tg denotes a soaking temperature (° C.), Ti denotes an initial temperature (° C.) of the heating furnace, and Lt denotes a length (mm) of step heating sections.

Metal gasket and production method therefor
11471929 · 2022-10-18 · ·

Provided is a metal gasket including, expressed in mass %, C: 0.10% or less, Si: 1.0% or less, Mn: 2.0% or less, P: 0.04% or less (including 0%), S: 0.01% or less (including 0%), Ni: 25.0-60.0%, Cr: 10.0-20.0%, either Mo or W alone, or both Mo+W/2:0.05-5.0%, Al: more than 0.8% to 3.0% or less, Ti: 1.5-4.0%, Nb: 0.05-2.5%, V: 1.0% or less (including 0%), B: 0.001-0.015%, Mg: 0.0005-0.01%, S/Mg: 1.0 or less, N: 0.01% or less (including 0%), and O: 0.005%) or less (including 0%), with the remainder being Fe and unavoidable impurities. The metal gasket has a metal structure in which a precipitate γ′ phase having an average equivalent circle diameter of 25 nm or larger is not present within the austenite base.

Metal gasket and production method therefor
11471929 · 2022-10-18 · ·

Provided is a metal gasket including, expressed in mass %, C: 0.10% or less, Si: 1.0% or less, Mn: 2.0% or less, P: 0.04% or less (including 0%), S: 0.01% or less (including 0%), Ni: 25.0-60.0%, Cr: 10.0-20.0%, either Mo or W alone, or both Mo+W/2:0.05-5.0%, Al: more than 0.8% to 3.0% or less, Ti: 1.5-4.0%, Nb: 0.05-2.5%, V: 1.0% or less (including 0%), B: 0.001-0.015%, Mg: 0.0005-0.01%, S/Mg: 1.0 or less, N: 0.01% or less (including 0%), and O: 0.005%) or less (including 0%), with the remainder being Fe and unavoidable impurities. The metal gasket has a metal structure in which a precipitate γ′ phase having an average equivalent circle diameter of 25 nm or larger is not present within the austenite base.