Riveted assemblies are provided that can include a substrate extending between two ends to define opposing substrate surfaces having a first opening extending between the opposing substrate surfaces; a metal-comprising substrate extending between two ends to define opposing metal-comprising substrate surfaces having a second opening extending between the opposing metal-comprising substrate surfaces. The riveted assemblies can further provide that the first and second openings complement one another when the substrate and metal-comprising substrate are engaged; and a rivet shaft extends through the openings and engages the substrate with the rivet head and the metal-comprising substrate with the rivet stop head, at least a portion of the stop head being mixed with, and forming a metallurgical bond with the metal-comprising substrate. Assemblies are provided that can include a rivet stop head mixed with, and metallurgically bonded with a metal-comprising substrate. Methods for affixing substrates to one another are also provided. The methods can include providing a substrate defining an opening configured to receive a rivet shaft; providing a metal-comprising substrate defining a complimentary opening; operatively engaging the substrates with the rivet shaft; and forming a stop head from the rivet shaft to affix the substrates. The method further includes that the stop head mixes with, and forms a metallurgical bond with the metal-comprising substrate. Methods for mixing materials to form a metallurgical bond are also provided. The methods can include forming a metallurgical bond between a stop head of a rivet and a metal-comprising substrate.

Rivet dispenser reloading systems and methods of use thereof are provided. A non-limiting embodiment of a rivet dispenser reloading system comprises a receiving member defining a channel therein, and a first gate. The rivet receiving member comprises a first port and a second port that communicate with the channel. The first port is configured to receive rivets. The second port is configured to selectively engage with a rivet dispenser and introduce rivets to the rivet dispenser. The channel extends between the first port and the second port and is configured to transport rivets from the first port to the second port in a series arrangement and in a preselected orientation. The first gate is in communication with the second port and is selectively positionable between a first configuration inhibiting movement of rivets through the second port, and a second configuration enabling movement of rivets through the second port.

A method and device are provided for simplifying a flow-drill screwing process. Based on work performed during the process, a process variable E is formed. This variable is compared to analogously formed comparison values in order to be able to determine the proper or faulty running of the process.

A different-material fastener fastens together a first member and a second member formed from a material different from a material of the first member. The different-material fastener includes a rivet and a stud. The rivet includes a shank configured to be pressed into the first member, and a first head disposed at one end of the shank. The first head has a diameter larger than a diameter of the shank. The stud includes a shaft protruding from a center of an upper surface of the first head, and a second head that is disposed at an end of the shaft. The second head has a diameter larger than a diameter of the shaft and smaller than the diameter of the first head.

Riveted assemblies are provided that can include a substrate extending between two ends to define opposing substrate surfaces having a first opening extending between the opposing substrate surfaces; a metal-comprising substrate extending between two ends to define opposing metal-comprising substrate surfaces having a second opening extending between the opposing metal-comprising substrate surfaces. The riveted assemblies can further provide that the first and second openings complement one another when the substrate and metal-comprising substrate are engaged; and a rivet shaft extends through the openings and engages the substrate with the rivet head and the metal-comprising substrate with the rivet stop head, at least a portion of the stop head being mixed with, and forming a metallurgical bond with the metal-comprising substrate. Assemblies are provided that can include a rivet stop head mixed with, and metallurgically bonded with a metal-comprising substrate.

Methods for affixing substrates to one another are also provided. The methods can include providing a substrate defining an opening configured to receive a rivet shaft; providing a metal-comprising substrate defining a complimentary opening; operatively engaging the substrates with the rivet shaft; and forming a stop head from the rivet shaft to affix the substrates. The method further includes that the stop head mixes with, and forms a metallurgical bond with the metal-comprising substrate. Methods for mixing materials to form a metallurgical bond are also provided. The methods can include forming a metallurgical bond between a stop head of a rivet and a metal-comprising substrate.

Resistance spot rivet welding systems, subsystems, and methods of use thereof are provided.

A rivet with improved structure for forming flat-bottom riveting of plates, which comprises a rivet cover, a rivet shoulder and a rivet body; specifically, the rivet cover is provided with a torque transmission structure and a positioning structure for driving the rivet to rotate; the rivet body comprises an inner cavity of the rivet body, an outer wall of the rivet body and an end of the rivet body; with the present invention, the bottom surface of the joint can be flush with the surface of the connected plates, which facilitates the subsequent processing of the coverage on the bottom surface, reduces the wind resistance coefficient of the joint, and broadens the application range of the process.

The present disclosure relates a rivet body, including a rivet head and a rivet shank, composed of a different material than a mandrel used for insertion into a workpiece(s), the mandrel including a mandrel shaft and a mandrel cap. The rivet body receives the mandrel shaft, including the mandrel cap, through the rivet shank. The mandrel shaft is received by the installation tool, which rotates the rivet body, and the mandrel cap locally deforms workpieces(s) through friction riveting to install the rivet body. During the friction riveting, the fast-rotating rivet body is pushed into the workpiece(s) causing local deformation/melting where the mandrel cap contacts the workpiece(s). The mandrel cap creates a cavity which progresses through an upper surface and a lower surface of the workpiece(s).

A rivet module is provided to join at least two sheets of base materials in a solid state, the rivet module including: i) a shank portion to be mounted on a reciprocal and rotatable joining tool; ii) a base material friction portion that is integrally connected to the shank portion and drills through the base materials as the joining tool causes the base material friction portion to be rotated while applying pressure to the base materials; and iii) a base material fastening portion that is fixedly fitted to the shank portion, supports the base material friction portion, and is fastened to the base materials through a thread formed on the outer peripheral surface thereof.

A method for producing a connection between a sandwich element and a metal element is disclosed herein. In this method, the sandwich element has an interlayer arranged between two cover elements. The method includes providing the sandwich element and the metal element; placing the sandwich element and the metal element in face-to-face contact at least partially overlapping; adding a fastener from the sandwich-element side while a base of the fastener extends within the sandwich element; and friction welding, from the metal-element side, to form a hybrid connection having a mechanical connection between the fastener and the sandwich element and a welding connection between the fastener and the metal element.