A method for mechanically joining steel applies a variable clamp force to a stack of sheet metal portions, which include at least one portion of advanced high strength steel (AHSS). The stack is heated to an optimal mechanical joining temperature to preserve the strength and material properties of the stack and to form a mechanical joint with the advanced high strength steel. A tool and system for performing the method, and a joint assembly formed by the method are provided.

Rivet dispenser systems and methods of use thereof are provided. In a non-limiting embodiment, the rivet dispenser system comprises a rivet receiving member defining a channel therein, and a seat member. The channel includes a curved region. The rivet receiving member comprises a first port and a second port. The first port communicates with the channel and is configured to receive rivets. The second port communicates with the channel and is configured to dispense rivets. The channel extends between the first port and the second port and is configured to transport rivets from the first port to the second port in a series arrangement and in a preselected orientation. The seat member communicates with the second port and is configured to selectively engage with a rivet holder of a resistance spot rivet welding apparatus and introduce a single rivet to the rivet holder at one time.

Rivet dispenser systems and methods of use thereof are provided. In a non-limiting embodiment, the rivet dispenser system comprises a rivet receiving member defining a channel therein, and a seat member. The channel includes a curved region. The rivet receiving member comprises a first port and a second port. The first port communicates with the channel and is configured to receive rivets. The second port communicates with the channel and is configured to dispense rivets. The channel extends between the first port and the second port and is configured to transport rivets from the first port to the second port in a series arrangement and in a preselected orientation. The seat member communicates with the second port and is configured to selectively engage with a rivet holder of a resistance spot rivet welding apparatus and introduce a single rivet to the rivet holder at one time.

A permanent faster is disclosed that utilizes an amorphous metal alloy for a retaining collar that is thermoplastically formed on install. The fastener includes a headed pin with locking grooves disposed thereon and a collar having a cylindrical inner wall. Head geometry may be any suitable shape; countersunk, counter bore, flat, etc., and may also be non-rotationally symmetric. The pin is disposed into aligned holes through the work pieces to be secured, and the collar is disposed about the pin over the locking grooves. The collar is heated into a thermoplastic region, something only allowed because of the amorphous metal material properties. The cylindrical wall of the collar is then radically compressed into the locking grooves to affix the collar on the pin. The amorphous metal properties allow use of a smaller fastener, and the thermoplastic region is reached at a temperature which does not damage composite work pieces.

A permanent faster is disclosed that utilizes an amorphous metal alloy for a retaining collar that is thermoplastically formed on install. The fastener includes a headed pin with locking grooves disposed thereon and a collar having a cylindrical inner wall. Head geometry may be any suitable shape; countersunk, counter bore, flat, etc., and may also be non-rotationally symmetric. The pin is disposed into aligned holes through the work pieces to be secured, and the collar is disposed about the pin over the locking grooves. The collar is heated into a thermoplastic region, something only allowed because of the amorphous metal material properties. The cylindrical wall of the collar is then radically compressed into the locking grooves to affix the collar on the pin. The amorphous metal properties allow use of a smaller fastener, and the thermoplastic region is reached at a temperature which does not damage composite work pieces.

A welding auxiliary joining part is disclosed in the shape of a stud having a head, a shank and a tip. The welding auxiliary joining part is driven in by means of a mechanical-thermal setting method into a component of non- or poorly weldable material. During the driving in, a welding head is created due to mechanical deformation so that the component may be connected subsequently via the welding auxiliary joining part to a further component of weldable material by means of welding.

A welding auxiliary joining part is disclosed in the shape of a stud having a head, a shank and a tip. The welding auxiliary joining part is driven in by means of a mechanical-thermal setting method into a component of non- or poorly weldable material. During the driving in, a welding head is created due to mechanical deformation so that the component may be connected subsequently via the welding auxiliary joining part to a further component of weldable material by means of welding.

Apparatus (20, 22) and a method for mechanically joining a steel sheet portion (28 or 32) of advanced high strength steel to a metallic sheet portion (30 or 34) is performed to a light-safe extent by a detector assembly (106) during the mechanical joining that may be clinching, clinch riveting, full-punch riveting or self-piercing riveting.

Apparatus (20, 22) and a method for mechanically joining a steel sheet portion (28 or 32) of advanced high strength steel to a metallic sheet portion (30 or 34) is performed to a light-safe extent by a detector assembly (106) during the mechanical joining that may be clinching, clinch riveting, full-punch riveting or self-piercing riveting.

A joining method for connecting a first component to a second component without pre-punching. The first component and the second component are positioned relative to one another prior to the connection by an auxiliary joining element, which is joined via a joining device to the components positioned relative to one another. The auxiliary joining element firstly passes through the first component without pre-punching and is then connected to the second component without pre-punching. Before the components are connected by the auxiliary joining element, the first component is thermally pre-treated at the joining area via an electric arc formed between the first component and an electrode of the joining device. A heat-affected zone is formed on the first component in the joining area, and the first component in is weakened or melted in the heat-affected zone.