Sized molds for metal casting are obtained from molding material mixtures on the basis of inorganic bonding agents containing at least one phosphatic compound and at least one oxidic boron compound, especially sized, water glass-bound forms and cores, having at least one refractory base molding material, water glass as inorganic bonding agent and amorphous particulate silicon dioxide and one or more powdery oxidic boron compounds and one or more phosphatic compounds. The invention furthermore relates to a method for producing sized foundry mold bodies and use thereof, in particular for producing cast parts from iron alloys. The sizing is a water-based sizing.

Foundry casting elements and methods of forming the same, the methods including: forming an aqueous slurry including an inorganic binder precursor, shaping the slurry using a pattern, curing the shaped slurry using a low temperature solidification process to form a casting element, and removing the pattern from the casting element.

A method for manufacturing a structure from a granular material, called sand, in particular a mold. A layer of sand is deposited. The layer of sand is selectively agglomerated by spraying, using a spray nozzle, an inorganic binder having an M2SiO3 type (meta)silicate dissolved in a solvent. Prior to the spraying, the inorganic binder is heated to a temperature to confer on it a viscosity less than 0.2 Pa.Math.s. A device for implementing the method is provided.

The invention relates to a binder based on phenolic resins of the benzyl ether type and isocyanate compounds having at least two isocyanate groups, containing free phenol and free hydroxybenzyl alcohols in the polyol component. The invention further relates to mold material mixtures containing the binder and to cores, molds, or risers produced with the mold material mixtures and to the use thereof in metal casting.

The present invention relates to a resin composition that comprises an acetoacetate ester compound with at least two acetoacetate ester functional groups, an acrylate compound with at least two acrylate functional groups, and a tertiary amine curing catalyst. This resin composition acts as an isocyanate-free binder that is less toxic to the environment. The invention further discloses a method for preparation fiber reinforced parts comprising fibers and said resin composition as well as a method for the preparation of foundry molds for the casting industry, which is based on said binder.

The present invention relates to a phenolic resin for use in the phenolic resin component of a two-component binder system for the polyurethane cold box process, to a two-component binder system for use in the polyurethane cold box process, to a molding material mixture for curing by contacting with a tertiary amine, to the use of a corresponding phenolic resin, of a corresponding phenol component, of a corresponding two-component binder system or of a corresponding molding material mixture. The present invention relates, moreover, to an article from the group consisting of feeders, foundry molds and foundry cores, producible from a corresponding molding material mixture, to a process for preparing a phenolic resin, and to a process for producing an article from the group consisting of feeders, foundry molds and foundry cores.

The object of the invention is a component system for producing a binder for metal casting on the basis of phenolic resins of the benzyl ether type and isocyanates containing non-polar solvents.

The present invention relates to investment casting moulds comprising a furnace dust, wherein said furnace dust comprises ZrO.sub.2 and/or Al.sub.2O.sub.3. The present invention also relates to investment casting moulds comprising a metal oxide dust comprising ZrO.sub.2 and one or more materials selected from alumina, silica and aluminosilicate, and wherein said metal oxide dust has a d.sub.50 of 10 μm or less. The invention also relates to compositions for the production of investment casting moulds, the use of dusts in the formation of investment casting moulds, and the use of investment casting moulds of the invention.

What are described is a process for producing casting molds, cores and mold base materials regenerated therefrom, a mixture for combination with a solution or dispersion comprising waterglass for production of casting molds and/or cores, a molding material mixture, a mold base material mixture, and a casting mold or a core. What is also described is the corresponding use of an amount of particulate sheet silicates having a d.sub.90 of less than 45 μm or a corresponding mixture as additive for production of a molding material mixture comprising waterglass and particulate amorphous silicon dioxide, which is cured by chemical reaction of constituents of the molding material mixture with one another, in the production of a casting mold or a core, to facilitate the breakdown and/or to increase the regeneratability of the casting mold or core.

What are described is a process for producing casting molds, cores and mold base materials regenerated therefrom, a mixture for combination with a solution or dispersion comprising waterglass for production of casting molds and/or cores, a molding material mixture, a mold base material mixture, and a casting mold or a core. What is also described is the corresponding use of an amount of particulate sheet silicates having a d.sub.90 of less than 45 μm or a corresponding mixture as additive for production of a molding material mixture comprising waterglass and particulate amorphous silicon dioxide, which is cured by chemical reaction of constituents of the molding material mixture with one another, in the production of a casting mold or a core, to facilitate the breakdown and/or to increase the regeneratability of the casting mold or core.