A method for recovery of moulding sand from a foundry sand mixture, which includes at least one proportion of moulding material fragments or loose moulding material grains, which accumulates when a cast part is demoulded from a casting mould as a result of the destruction of casting cores which have been formed from the moulding sand and an inorganic binder. The method includes: a) mixing the foundry sand mixture with cleaning water to form a slurry in order to dissolve the inorganic binder residues contained in the foundry sand mixture and optionally present additives from the moulding sand and to rinse them from the foundry sand mixture, and b) separating the cleaning water contaminated with the inorganic binder residues from the moulding sand contained in the slurry, wherein the process temperature of the slurry formed in step a) is 50 to 200° C.

A casting mold making apparatus and a method employing a tank with a pour hole formed at a bottom wall of the tank and an opening section open toward the opposite side to a bottom wall side. A first process of the method includes stirring component materials inside the tank with a stirring impeller so as to make a foam mixture while an opening section side of the tank is closed and the pour hole is closed. The second process is performed after the first process and includes opening the pour hole, pressing the tank against a mold such that a fill hole formed so as to pass into the mold is disposed adjacent to the pour hole, and supplying compressed air into the tank while stirring the foam mixture inside the tank with the stirring impeller so as to fill the foam mixture into a cavity of the mold.

A lamination molding apparatus includes a molding room, a chamber, a chamber window, a molding table, a molding table driving device, surrounding walls, an irradiation device, a measuring unit, and a controller. The measuring unit includes a first measuring device acquiring a measured value of a light intensity, and a second measuring device acquiring a value of a beam diameter, and measures laser beams outputted based on set values of light intensity during molding. The controller determines an abnormality has occurred when a slope of a linear function obtained from a relationship between the measured value of the light intensity and the value of the beam diameter at a predetermined height is out of a predetermined range, or when a slope of a linear function obtained from a relationship between the measured value of the light intensity and a value of a focal position is out of a predetermined range.

In the disclosed solution sand to be cleaned is thermally cleaned by rotating the sand being cleaned in a large oven (1) by rotating the oven (1). Before cleaning, the sand may be pre-processed by crushing any lumps and cleaning the sand fraction by magnetic separation. Preprocessed sand to be cleaned and heat energy are fed (5) into the rotating oven. The oven (1) is set slightly inclined so that a second end of the oven (1) is lower than a first end. The inclination and rotating speed of the oven (1) as well as the feed amount of sand are adjusted, whereby the advancing speed of the sand may be adjusted, as well as the ratio of the sand being cleaned to the volume of the oven (1) kept as desired. The temperature of the oven (1) is monitored at the coldest area of the oven, which is substantially at the second end of the oven. The temperature of the oven (1) is adjusted by adjusting the amount of heat energy fed in. By means of temperature monitoring and knowing the advancing speed of the sand, it is also possible to determine the average temperature of the sand and adjust it as desired by adjusting the supplied heat energy. Finally, the cleaned sand is let run (12) from the second end of the oven (1).

In the disclosed solution sand to be cleaned is thermally cleaned by rotating the sand being cleaned in a large oven (1) by rotating the oven (1). Before cleaning, the sand may be pre-processed by crushing any lumps and cleaning the sand fraction by magnetic separation. Preprocessed sand to be cleaned and heat energy are fed (5) into the rotating oven. The oven (1) is set slightly inclined so that a second end of the oven (1) is lower than a first end. The inclination and rotating speed of the oven (1) as well as the feed amount of sand are adjusted, whereby the advancing speed of the sand may be adjusted, as well as the ratio of the sand being cleaned to the volume of the oven (1) kept as desired. The temperature of the oven (1) is monitored at the coldest area of the oven, which is substantially at the second end of the oven. The temperature of the oven (1) is adjusted by adjusting the amount of heat energy fed in. By means of temperature monitoring and knowing the advancing speed of the sand, it is also possible to determine the average temperature of the sand and adjust it as desired by adjusting the supplied heat energy. Finally, the cleaned sand is let run (12) from the second end of the oven (1).

In a casting sand reclamation system and a casting sand reclamation method, an appropriate reclamation process is performed according to the properties of casting sand to improve the reclamation accuracy and the reclamation yield. Capacitance measuring devices 70 and 71 that measure the capacitance of casting sand 1 (recovered sand 1a or reclamation sand 1b) are arranged on an upstream side and a downstream side of a batch-type polishing device 7, and feedback control is performed based on the measurement results of the capacitances by these capacitance measuring devices 70 and 71. A sorting device 10 sorts the recovered sand 1a polished by the polishing device 7 into a sand grain component (reclamation sand) and a fine grain component (containing a binder), and has a capacity N times that of the polishing device 7. A control device 80 performs feedback control based on capacitance RU of the recovered sand 1a measured for each polishing process on an upstream side of the polishing device 7, and an average value of N capacitances RD of the reclamation sand 1b measured for each polishing process on a downstream side of the sorting device 10.

In a casting sand reclamation system and a casting sand reclamation method, an appropriate reclamation process is performed according to the properties of casting sand to improve the reclamation accuracy and the reclamation yield. Capacitance measuring devices 70 and 71 that measure the capacitance of casting sand 1 (recovered sand 1a or reclamation sand 1b) are arranged on an upstream side and a downstream side of a batch-type polishing device 7, and feedback control is performed based on the measurement results of the capacitances by these capacitance measuring devices 70 and 71. A sorting device 10 sorts the recovered sand 1a polished by the polishing device 7 into a sand grain component (reclamation sand) and a fine grain component (containing a binder), and has a capacity N times that of the polishing device 7. A control device 80 performs feedback control based on capacitance RU of the recovered sand 1a measured for each polishing process on an upstream side of the polishing device 7, and an average value of N capacitances RD of the reclamation sand 1b measured for each polishing process on a downstream side of the sorting device 10.

A chemical regeneration method of water glass used sand is provided in the present disclosure, which belongs to the field of resource recycling in the casting industry. The present disclosure adopts a two-component reagent composed of calcium oxide and tap water, emulsion composed of sucrose and calcium oxide, and calcium chloride aqueous solution to process the regeneration of the used sand, and prepares the sample of the reclaimed sand obtained after the reagent mixed with the used sand is sealed and placed for 0 to 24 hours respectively, and tests the properties of the sample including: initial strength, final strength and collapsibility, and sodium carbonate content, and compares the properties of raw sand and used sand after the tests. Among several regeneration methods, each property index of the reclaimed sand obtained by using calcium oxide and tap water to regenerate for 12 hours is the best.

Provided is a display apparatus that is capable of displaying a relationship between sand properties measured as time series. The display apparatus displays (i) a relationship between pieces of measured first sand property data and pieces of measured second sand property data, obtained in a first predetermined period, together with first and second reference ranges set for the first and second sand properties and (ii) a relationship between pieces of measured third sand property data and pieces of measured fourth sand property data, obtained in a second predetermined period, together with third and fourth reference ranges set for the third and fourth sand properties.

Described is a method of preparing a particulate refractory composition for use in the manufacture of foundry moulds and cores from spent foundry moulds or cores formed of refractory material and a binder containing water glass, the method comprising the following steps: providing broken material from spent foundry moulds or cores or preparing broken material from spent foundry moulds or cores, wherein the broken material comprises particles and/or aggregates of particles of refractory material having hardened water glass binder on their surface, mixing the broken material with particulate amorphous oxide comprising silicon dioxide in an amount of 85% by weight or more, based on the total amount of the particulate amorphous oxide, to give a mixture and subjecting the mixture to a heat treatment at a temperature of 400° C. or higher. Also described are a corresponding use, a reclamation mixture, and a method of making a foundry mould or core.