A method for recovery of moulding sand from a foundry sand mixture, which includes at least one proportion of moulding material fragments or loose moulding material grains, which accumulates when a cast part is demoulded from a casting mould as a result of the destruction of casting cores which have been formed from the moulding sand and an inorganic binder. The method includes: a) mixing the foundry sand mixture with cleaning water to form a slurry in order to dissolve the inorganic binder residues contained in the foundry sand mixture and optionally present additives from the moulding sand and to rinse them from the foundry sand mixture, and b) separating the cleaning water contaminated with the inorganic binder residues from the moulding sand contained in the slurry, wherein the process temperature of the slurry formed in step a) is 50 to 200° C.

A method for recovery of moulding sand from a foundry sand mixture, which includes at least one proportion of moulding material fragments or loose moulding material grains, which accumulates when a cast part is demoulded from a casting mould as a result of the destruction of casting cores which have been formed from the moulding sand and an inorganic binder. The method includes: a) mixing the foundry sand mixture with cleaning water to form a slurry in order to dissolve the inorganic binder residues contained in the foundry sand mixture and optionally present additives from the moulding sand and to rinse them from the foundry sand mixture, and b) separating the cleaning water contaminated with the inorganic binder residues from the moulding sand contained in the slurry, wherein the process temperature of the slurry formed in step a) is 50 to 200° C.

An apparatus and a method for cleaning sand used at a foundry, wherein sand to be cleaned is screened by a screening apparatus. The screened sand and at least one liquid mixture is fed into an abrasive apparatus. After that, the screened sand is rubbed by the abrasive apparatus. The rubbed sand and at least one liquid mixture is added to a water separation screen for separating a water blend from the rubbed sand. Finally, the separated sand is transferred into an oven and cleaned thermally by rotating the separated sand in the heated oven.

An apparatus and a method for cleaning sand used at a foundry, wherein sand to be cleaned is screened by a screening apparatus. The screened sand and at least one liquid mixture is fed into an abrasive apparatus. After that, the screened sand is rubbed by the abrasive apparatus. The rubbed sand and at least one liquid mixture is added to a water separation screen for separating a water blend from the rubbed sand. Finally, the separated sand is transferred into an oven and cleaned thermally by rotating the separated sand in the heated oven.

An air wash abrasive particle separator apparatus which separates contaminants from previously-used abrasive particles contained in a contaminated abrasive particle mixture such that the abrasive particles may be re-used multiple times, the apparatus being in combination a contaminated abrasive particle mixture delivery device, an accumulator hopper assembly, a volume sensing device, an automatic flow control valve, a separator assembly and an air transfer device.

An air wash abrasive particle separator apparatus which separates contaminants from previously-used abrasive particles contained in a contaminated abrasive particle mixture such that the abrasive particles may be re-used multiple times, the apparatus being in combination a contaminated abrasive particle mixture delivery device, an accumulator hopper assembly, a volume sensing device, an automatic flow control valve, a separator assembly and an air transfer device.

In a casting sand reclamation system and a casting sand reclamation method, an appropriate reclamation process is performed according to the properties of casting sand to improve the reclamation accuracy and the reclamation yield. Capacitance measuring devices 70 and 71 that measure the capacitance of casting sand 1 (recovered sand 1a or reclamation sand 1b) are arranged on an upstream side and a downstream side of a batch-type polishing device 7, and feedback control is performed based on the measurement results of the capacitances by these capacitance measuring devices 70 and 71. A sorting device 10 sorts the recovered sand 1a polished by the polishing device 7 into a sand grain component (reclamation sand) and a fine grain component (containing a binder), and has a capacity N times that of the polishing device 7. A control device 80 performs feedback control based on capacitance RU of the recovered sand 1a measured for each polishing process on an upstream side of the polishing device 7, and an average value of N capacitances RD of the reclamation sand 1b measured for each polishing process on a downstream side of the sorting device 10.

In a casting sand reclamation system and a casting sand reclamation method, an appropriate reclamation process is performed according to the properties of casting sand to improve the reclamation accuracy and the reclamation yield. Capacitance measuring devices 70 and 71 that measure the capacitance of casting sand 1 (recovered sand 1a or reclamation sand 1b) are arranged on an upstream side and a downstream side of a batch-type polishing device 7, and feedback control is performed based on the measurement results of the capacitances by these capacitance measuring devices 70 and 71. A sorting device 10 sorts the recovered sand 1a polished by the polishing device 7 into a sand grain component (reclamation sand) and a fine grain component (containing a binder), and has a capacity N times that of the polishing device 7. A control device 80 performs feedback control based on capacitance RU of the recovered sand 1a measured for each polishing process on an upstream side of the polishing device 7, and an average value of N capacitances RD of the reclamation sand 1b measured for each polishing process on a downstream side of the sorting device 10.

A method for regenerating foundry sand, in particular for the renewed production of foundry molds and/or foundry mold cores from the regenerated foundry sand, through removal of binding agent, from a foundry sand/binding agent mixture, using a solid support means (6), wherein binding agent and support means (6) are separated from the foundry sand, wherein support means (6) is brought into contact with the foundry sand/binding agent mixture, is preferably added to it, and, together with the binding agent, which adheres thereto and/or which is incorporated therein, is separated from the foundry sand (10).

A method for regenerating foundry sand, in particular for the renewed production of foundry molds and/or foundry mold cores from the regenerated foundry sand, through removal of binding agent, from a foundry sand/binding agent mixture, using a solid support means (6), wherein binding agent and support means (6) are separated from the foundry sand, wherein support means (6) is brought into contact with the foundry sand/binding agent mixture, is preferably added to it, and, together with the binding agent, which adheres thereto and/or which is incorporated therein, is separated from the foundry sand (10).