The device according to any of the preceding claims 13 to 19, characterized in that the device is further configured to carry out a method comprising the step of positioning the green sand mold (3), wherein the device is provided with levelling means configured to hold an upper side of the green sand mold (3) during step c in a parallel position in relation to a gravitationally horizontal plane.

An apparatus and method for filtering molten metal, such as aluminum or an aluminum alloy includes at least one ceramic foam filter or any other type of filtration media such as porous tube or alumina balls disposed in a receptacle for the molten metal. A vibrator vibrates at least one of the filter, the receptacle or the metal and may be used to induce priming, filtering and/or drainage of the filter. The vibrator may be retrofitted to an existing filter system and may be adjustable in frequency and amplitude. The vibration may be continuous over a given period or produced in a single shock.

An apparatus for countergravity casting a metallic material, comprises: a crucible for holding melted metallic material; a casting chamber for containing a mold; a fill tube capable of extending into the crucible to communicate melted metallic material to the casting chamber; a gas source coupled a headspace of the melting vessel to allow the gas source to pressurize said headspace to establish a pressure differential to force the melted metallic material upwardly through said fill tube into said mold; and means for gettering sulfur.

An improved filtration system is provided. The filtration system comprises a pour cup comprising a reservoir and a filter engagement region wherein the filter engagement region comprises a pour cup taper, tab slots and a bottom. The filtration system also comprises a filter wherein the filter comprises a filter taper and filter tabs wherein the filter tabs can be received by the tab slots in one rotational orientation of the filter relative to the pour cup and the tab slots engage with the bottom in a second rotational orientation of the filter relative to the pour cup.

With respect to ceramic filters and filter systems for continuous metal melt filtration, to be able to counter high throughputs of steel melt and also the limitations of filter capacities during continuous casting, an alternative technological approach involves the use of novel, replaceable, and/or rotatable filter bodies at positions in the distributor channel. In some cases, the replaceable and/or rotatable filter bodies may be inserted into the distributor channel for 10 seconds to 30 minutes before being replaced. The filter bodies may be configured as an open-celled foam ceramic or a honeycomb body or a spaghetti filter and serve as a filter geometry of the replaceable and/or rotatable filter bodies in the distributor channel.

A device and method for transferring filtered molten metal to a die casting mold. The device and method include a casting filtration system that includes a funnel and a continuously replaceable filter placed fluidly between a molten metal source and a casting mold. Both the funnel and filter are automatically moved into cooperation with a molten metal receptacle such as a shot sleeve prior to each casting operation, and then automatically moved out of the way so that pressurization of the filtered molten metal may take place in the receptacle. In addition, the filter may be formed on a continuous strand such that indexed movement of the strand will advance the used portion of the filter out of the way to make room for a new unused filter portion that will be ready for a subsequent repeated casting operation.

According to one aspect of the present disclosure, a method of priming a ceramic filter element for removal of solid inclusions from liquid metal is provided. The filter element is contained in a filter box and at least two separate inductors are placed on opposed sides of the filter element. The method includes the steps of a) applying an excitation current to the inductors, b) adding sufficient liquid metal to cover an upstream side of the filter element, c) allowing the current induced in the liquid metal by the inductors to create Lorentz forces which press upon and stir the liquid metal such that the liquid metal is forced into the ceramic filter element, hence priming the filter element, and d) discontinuing the excitation current once a predetermined degree of priming has been obtained.

This filtration device 10 has a can body 20 having a reservoir 3 that connects to an opening 9 at the top, and a filtration unit 40 which is detachably installed in the reservoir. The filtration unit has a support plate 42, and filtration tubes 41 of bottomed cylindrical shape fastened to the support plate. The side wall 22 of the can body 20 has a protruding locking part 30 for installation of the filtration unit so that the filtration tubes are suspended from the support plate 42, with the openings 43 thereof facing upward. With the support plate 42 locked into the locking part 30, pressing members 70 for pressing the support plate 42 downward from the upper surface side in sections thereof lying towards the peripheral edge S in relation to the fastening locations of the filtration tubes 41 are deployed, making it possible for the support plate 42 to be fastened in clamped fashion by the locking part 30 and the pressing members 70.

A high-temperature-resistant casting system comprises following casting elements in a connection relationship: a sprue cup (1) and a down sprue (2) connected with a lower end of the sprue cup, wherein the other end of the down sprue is connected with one end of a filtering element (6), the other end of the filtering element is connected with a three-way pipe (3), openings in two sides of the three-way pipe are connected with one end of an inlet section of a runner (4), and one end of an outlet section of the runner is connected with a tapered elbow (5). The casting elements comprise the following components in percentage by weight:41-51% of a refractory fiber, 40-51% of a silicate fiber and 5-19% of a binder. A preparation method of the high-temperature-resistant casting system is further provided.

The invention relates to a method of casting a metal alloy ingot. The method includes providing an on one side open-ended mould having a mould cavity, positioning the open-ended mould such that the mould opening points side-wards or down-wards, providing a casting container with an upwardly positioned aperture, and filling said casting container with molten metal for one casting operation. The method also includes locating the casting container below the mould while the mould opening points side-wards or down-wards, and rotating the mould together with the casting container to a position whereby the mould opening points upwards such that the molten metal is conveyed into the open-ended mould until a desired thickness. Molten metal in the open-ended mould is cooled directionally through its thickness where the solidification front remains substantially monoaxial.