A core shooting method includes: a. Inserting a first core shooting tool into a core shooting machine; b. Injecting core molding material and a binder into the first core shooting tool; c. Ejecting the first core shooting tool from the core shooting machine; d. Curing of the core in the first core shooting tool; e. Repeating the previous steps with at least one further core shooting tool, wherein the insertion of the further core shooting tool into the core shooting machine is carried out simultaneously with the ejection of the previous core shooting tool from the core shooting machine or simultaneously with the curing of the core in the previous core shooting tool.

A corresponding core shooting tool is further described.

Foundry casting elements and methods of forming the same, the methods including: forming an aqueous slurry including an inorganic binder precursor, shaping the slurry using a pattern, curing the shaped slurry using a low temperature solidification process to form a casting element, and removing the pattern from the casting element.

The present invention describes a coating composition for the foundry industry, for use in the foundry, in particular comprising certain organic ester compounds of a formula (I) and particulate, amorphous silicon dioxide (SiO.sub.2); and also coated foundry molding elements, especially foundry molds and/or foundry cores, which each comprise a coating composition of the invention. The invention further describes the use of a coating composition of the invention for producing a coating on a foundry molding element and a method for producing a foundry molding element coated with a water-containing refractory coating. The invention likewise describes a kit whose contents include a coating composition of the invention.

Method and installation for making sand cores. The method includes a generating step which is implemented in a first station of the installation, in which the cores are generated with the desired shape in an inner space demarcated by a job box by means of 3D manufacturing, in which layers of a granular material and of an additive that solidifies the granular material are applied in an alternating manner on a platform of the job box. The method also includes a subsequent hardening step which is implemented in a second station of the installation, in which the cores generated in the generating step are hardened. In the hardening step, in order to harden the previously generated cores microwaves and a drying stream are applied in the inner space of the job box.

A method of manufacturing a cold box core includes injecting unbonded sand into a cold box core tool, the unbonded sand including sand mixed with a resin, the cold box core tool including: a first platen; a first insert half secured to the first platen; a second platen; and a second insert half secured to the second platen and configured to alternately mate with and separate from the first insert half, each of the first insert half and the second insert half being three-dimensionally printed from a polymer material, the first insert half and the second insert half together forming a cavity therebetween defining an outer geometric shape of the cold box core; and injecting gas into the unbonded sand to harden the cold box core.

A method of manufacturing a cold box core includes injecting unbonded sand into a cold box core tool, the unbonded sand including sand mixed with a resin, the cold box core tool including: a first platen; a first insert half secured to the first platen; a second platen; and a second insert half secured to the second platen and configured to alternately mate with and separate from the first insert half, each of the first insert half and the second insert half being three-dimensionally printed from a polymer material, the first insert half and the second insert half together forming a cavity therebetween defining an outer geometric shape of the cold box core; and injecting gas into the unbonded sand to harden the cold box core.

What are described is a process for producing casting molds, cores and mold base materials regenerated therefrom, a mixture for combination with a solution or dispersion comprising waterglass for production of casting molds and/or cores, a molding material mixture, a mold base material mixture, and a casting mold or a core. What is also described is the corresponding use of an amount of particulate sheet silicates having a d.sub.90 of less than 45 μm or a corresponding mixture as additive for production of a molding material mixture comprising waterglass and particulate amorphous silicon dioxide, which is cured by chemical reaction of constituents of the molding material mixture with one another, in the production of a casting mold or a core, to facilitate the breakdown and/or to increase the regeneratability of the casting mold or core.

What are described is a process for producing casting molds, cores and mold base materials regenerated therefrom, a mixture for combination with a solution or dispersion comprising waterglass for production of casting molds and/or cores, a molding material mixture, a mold base material mixture, and a casting mold or a core. What is also described is the corresponding use of an amount of particulate sheet silicates having a d.sub.90 of less than 45 μm or a corresponding mixture as additive for production of a molding material mixture comprising waterglass and particulate amorphous silicon dioxide, which is cured by chemical reaction of constituents of the molding material mixture with one another, in the production of a casting mold or a core, to facilitate the breakdown and/or to increase the regeneratability of the casting mold or core.

An improved process is described for preparing foundry shapes by a cold box process, for making cores and moulds and for casting metals, carrying out as a curing catalyst system a blend comprising at least two tertiary amines.

Method and installation for making sand cores. The method includes a generating step which is implemented in a first station of the installation, in which the cores are generated with the desired shape in an inner space demarcated by a job box by means of 3D manufacturing, in which layers of a granular material and of an additive that solidifies the granular material are applied in an alternating manner on a platform of the job box. The method also includes a subsequent hardening step which is implemented in a second station of the installation, in which the cores generated in the generating step are hardened. In the hardening step, in order to harden the previously generated cores microwaves and a drying stream are applied in the inner space of the job box.