An inoculant for the manufacture of cast iron with spheroidal graphite is disclosed, the inoculant has a particulate ferrosilicon alloy having between 40 and 80% by weight of Si, 0.02-8% by weight of Ca; 0-5% by weight of Sr; 0-12% by weight of Ba; 0-10% by weight of rare earth metal; 0-5% by weight of Mg; 0.05-5% by weight of Al; 0-10% by weight of Mn; 0-10% by weight of Ti; 0-10% by weight of Zr; the balance being Fe and incidental impurities in the ordinary amount, wherein the inoculant additionally contains, by weight, based on the total weight of inoculant: 0.1 to 15% by weight of particulate rare earth metal oxide(s) and at least one of from 0.1 to 15% of particulate Bi.sub.2O.sub.3, and/or from 0.1 to 15% of particulate Bi.sub.2S.sub.3, and/or from 0.1 to 15% of particulate Sb.sub.2O.sub.3, and/or from 0.1 to 15% of particulate Sb.sub.2S.sub.3, and/or from 0.1 to 5% of one of more of particulate Fe.sub.3O.sub.4, Fe.sub.2O.sub.3, FeO, or a mixture thereof, and/or from 0.1 to 5% of one of more of particulate FeS, FeS.sub.2, Fe.sub.3S.sub.4, or a mixture thereof, a method for producing such inoculant and use of such inoculant.

A molten metal purification device for purifying molten metal flowing through a flow body having a flow path formed by a pair of opposed side walls and a bottom wall. The device includes internal and external members provided inside and outside the flow body, respectively. The internal member includes an electrode body provided inside the path made of a conductive member and has a pair of opposed electrodes provided in the path where current flows across the electrodes through the molten metal and a non-conductive filter. The external member is configured as a magnetic field device having an upper surface side magnetized to an N or S pole and disposed below the flow body. Lines of magnetic force coming out from the N pole or entering the S pole intersect with the current to generate Lorentz force for driving the molten metal along a flowing direction in the path.

An apparatus for countergravity casting a metallic material, comprises: a crucible for holding melted metallic material; a casting chamber for containing a mold; a fill tube capable of extending into the crucible to communicate melted metallic material to the casting chamber; a gas source coupled a headspace of the melting vessel to allow the gas source to pressurize said headspace to establish a pressure differential to force the melted metallic material upwardly through said fill tube into said mold; and means for gettering sulfur.

An apparatus and method is disclosed for forming an item in a mould using a casting process, typically a counter gravity casting system. Heating assembly, transfer assembly and mould filling assembly can be used in combination. The transfer assembly includes apparatus and method for removing sedimentation from the liquid metal and/or metal alloy received from the heating assembly and extracting the same prior to the metal and/or metal alloy reaching the mould filling assembly at which the same is supplied to fill a cavity of a mould and which, once filled, can be slid to a location to cool and thereby make available the mould filling assembly for the next mould to be filled. This apparatus and method provide an efficient, high throughput system, along with high quality cast items.

An apparatus for countergravity casting a metallic material, has: a crucible for holding melted metallic material; a casting chamber for containing a mold; a fill tube capable of extending into the crucible to communicate melted metallic material to the casting chamber; and a gas source coupled to a headspace of the melting vessel to allow the gas source to pressurize the headspace to establish a pressure differential to force the melted metallic material upwardly through the fill tube into the mold. Extraneous sulfur is prevented from entering the molten metal from the surrounding environment.

An apparatus for countergravity casting a metallic has: a crucible for holding melted metallic material; a casting chamber for containing a mold; a fill tube capable of extending into the crucible to communicate melted metallic material to the casting chamber; and a gas source coupled to a headspace of the melting vessel to allow the gas source to pressurize said headspace to establish a pressure differential to force the melted metallic material upwardly through said fill tube into the mold. Added sulfur-gettering particles subsequently filtered or sulfur-gettering material removes sulfur from the melted metallic material.

An apparatus for synchronously melting and preparing alloy, the alloy to be added is made into wire in advance, and the wire feeding speed required for the preparation of the alloy with a specific composition is calculated according to the flow rate of raw molten aluminum in the launder. In the continuous ingot casting process, the wire is continuously and stably fed into the launder of the raw molten aluminum at the wire feeding speed, and the alloy preparation is formed in real time, which is able to avoid specific gravity segregation caused by the long-term standing of melt, and realize the preparation of gradient materials while significantly improving the alloying efficiency. The present disclosure also relates to a method for synchronously melting and preparing alloy.

The present invention relates to the field of alloy-smelting facilities, and provides an aluminum-based ultra-thin launder. The launder has a body with a wall thickness of 12 mm to 25 mm. The body has a segmented structure, including a part of alloy in, a first launder, a second launder and a part of alloy out that are connected in sequence. The body of the launder provided in the present invention is lighter and thinner. The cost of production and use is reduced due to the significantly-decreased wall thickness and weight. The connection mode for components of the body is changed, which is beneficial to the replacement, and fundamentally lowers the risk of a repair material contaminating melted alloy.

An inoculant for the manufacture of cast iron with spheroidal graphite is disclosed, the inoculant has a particulate ferrosilicon alloy having between 40 and 80% by weight of Si, 0.02-8% by weight of Ca; 0-5% by weight of Sr; 0-12% by weight of Ba; 0-10% by weight of rare earth metal; 0-5% by weight of Mg; 0.05-5% by weight of Al; 0-10% by weight of Mn; 0-10% by weight of Ti; 0-10% by weight of Zr; the balance being Fe and incidental impurities in the ordinary amount, wherein the inoculant additionally contains, by weight, based on the total weight of inoculant: 0.1 to 15% by weight of particulate rare earth metal oxide(s) and at least one of from 0.1 to 15% of particulate Bi.sub.2O.sub.3, and/or from 0.1 to 15% of particulate Bi.sub.2S.sub.3, and/or from 0.1 to 15% of particulate Sb.sub.2O.sub.3, and/or from 0.1 to 15% of particulate Sb.sub.2S.sub.3, and/or from 0.1 to 5% of one of more of particulate Fe.sub.3O.sub.4, Fe.sub.2O.sub.3, FeO, or a mixture thereof, and/or from 0.1 to 5% of one of more of particulate FeS, FeS.sub.2, Fe.sub.3S.sub.4, or a mixture thereof, a method for producing such inoculant and use of such inoculant.

An apparatus for countergravity casting a metallic material, comprises: a crucible for holding melted metallic material; a casting chamber for containing a mold; a fill tube capable of extending into the crucible to communicate melted metallic material to the casting chamber; a gas source coupled a headspace of the melting vessel to allow the gas source to pressurize said headspace to establish a pressure differential to force the melted metallic material upwardly through said fill tube into said mold; and means for gettering sulfur.