B22D11/0665

Production apparatus and method for preparing metal clad plate in short process

A production apparatus for short-process metal composite plate manufacturing, the apparatus including a metal supply device including an uncoiler (1), pinch roll (2), shot blasting machine (3), welding device (4), welding pinch roll (5), induction heating apparatus (6), metal delivery machine (7), two crystallization cooling rolls (8), secondary cooling leveling roll (9), rolling mill pinch roll (10), rolling mill (11), on-line cooling apparatus (12), straightener (13), and at least one of a dividing shear (14) and a recoiling machine (15). Also disclosed is a production method for short-process metal composite plate manufacturing. The apparatus and method combine continuous casting, rolling, and heat-treating means for single material production with continuous and large-scale production of composite plate strips, and production efficiency of composite plates is sharply improved. Single-sided or double-sided composite plate production having different thickness specifications can be performed, the optional range of a base layer or cladding material is wide.

Method for altering casting roll profile with the alteration of localized temperature

An apparatus for continuously casting thin strip has a pair of internally cooled counter-rotatable casting rolls having casting surfaces, the pair of casting rolls laterally positioned to form a gap at a nip between the casting rolls through which a thin metal strip can be cast, where the casting surface of each casting roll has a roll profile extending in an axial direction of the corresponding casting roll; a metal delivery system adapted to deliver molten metal above the nip to form a casting pool; and a temperature altering source external to the casting roll and having one or more zones configured to alter the casting roll profile of at least one of the pair of casting rolls by locally heating or cooling the casting roll.

METHOD FOR PRODUCING FE-BASED NANOCRYSTALLINE ALLOY RIBBON, METHOD FOR PRODUCING MAGNETIC CORE, FE-BASED NANOCRYSTALLINE ALLOY RIBBON, AND MAGNETIC CORE
20220055099 · 2022-02-24 ·

A method for producing an Fe-based nanocrystalline alloy ribbon, the method including a step of supplying a molten Fe-based alloy onto a rotating chill roll, and rapidly solidifying the molten Fe-based alloy that has been supplied onto the chill roll, thereby obtaining an Fe-based amorphous alloy ribbon having a free solidified surface and a roll contact surface, and a step of heat-treating the Fe-based amorphous alloy ribbon, thereby obtaining an Fe-based nanocrystalline alloy ribbon; wherein an outer peripheral part of the chill roll is composed of a Cu alloy, and a thermal conductivity of the outer peripheral part is from 70 W/(m.Math.K) to 225 W/(m.Math.K).

Method and apparatus for controlling variable shell thickness in cast strip

Apparatus and method for continuously casting metal strip includes a pair of casting rolls having casting surfaces with a center portion, edge portions each having average surface roughness between 3 and 7 micrometers Ra, and intermediate portion between each edge portion and the center portion, the center portion average surface roughness between 1.2 and 4.0 times the edge portion surface roughness, and the intermediate portions average surface roughness between that of the edge and center portions. The surface roughness of the center portion is tapered across its width, and may be tapered across its width is in stepped zones. The center portion may have surface roughness varied across the surface to correspond to a desired variation in metal shell thickness across the cast strip. The center portion may be at least 60% of the casting roll width, and each edge portion may be up to 7% of the casting roll width.

Method and device for cleaning a surface of a twin-roller continuous thin strip casting roller

A method for cleaning a surface of a twin-roller continuous thin strip casting roller, each casting roller of a twin-roller continuous thin strip casting machine using two brush rollers arranged at a top and bottom for cleaning the surface, wherein a rotational direction of one brush roller is the same as the casting roller, a linear speed of the casting roller is constant and greater than a rotational speed of the casting roller, and a roller surface cleaning device controls a distance or pressure between the brush rollers and the casting roller by a position control device fixed on a casting roller bearing seat, which controls the flattening amount to be within 1-10 times of an average pit depth of a casting roller face.

Release Agent-Free Aluminium Strip Casting

A casting roller or belt for a revolving chill mould of a strip casting system for the manufacture of an aluminium alloy strip and a strip casting system for manufacturing an aluminium alloy strip comprising at least one revolving chill mould with a casting gap. A method for manufacturing an aluminium alloy strip by means of a strip casting system. The object of providing a casting roller or belt or a strip casting system, by means of which, adhesion to the casting roller or belt is avoided during strip casting and a low-segregation and crack-free aluminium alloy strip can be produced, in particular under industrial conditions, is achieved by a specific surface structure, in that the surface of the casting roller or belt has a roughness value Sa of more than 5 μm and an average peak count RPc(0.5 μm) of less than 42 cm.sup.−1.

PRODUCTION APPARATUS AND METHOD FOR PREPARING METAL CLAD PLATE IN SHORT PROCESS

A production apparatus for short-process metal composite plate manufacturing, comprising a metal supply device including an uncoiler (1), pinch roll (2), shot blasting machine (3), welding device (4), welding pinch roll (5), induction heating apparatus (6), metal delivery machine (7), two crystallization cooling rolls (8), secondary cooling leveling roll (9), rolling mill pinch roll (10), rolling mill (11), on-line cooling apparatus (12), straightener (13), and at least one of a dividing shear (14) and a recoiling machine (15). Also disclosed is a production method for short-process metal composite plate manufacturing. The apparatus and method combine continuous casting, rolling, and heat-treating means for single material production with continuous and large-scale production of composite plate strips, and production efficiency of composite plates is sharply improved. Single-sided or double-sided composite plate production having different thickness specifications can be performed, the optional range of a base layer or cladding material is wide.

METHOD FOR ALTERING CASTING ROLL PROFILE WITH THE ALTERATION OF LOCALIZED TEMPERATURE

An apparatus for continuously casting thin strip comprises a pair of internally cooled counter-rotatable casting rolls having casting surfaces, the pair of casting rolls laterally positioned to form a gap at a nip between the casting rolls through which a thin metal strip can be cast, where the casting surface of each casting roll has a roll profile extending in an axial direction of the corresponding casting roll; a metal delivery system adapted to deliver molten metal above the nip to form a casting pool; and a temperature altering source external to the casting roll and having one or more zones configured to alter the casting roll profile of at least one of the pair of casting rolls by locally heating or cooling the casting roll.

Apparatus for manufacturing metal thin strip

A single roll type apparatus for manufacturing a metal thin strip by injecting a molten metal onto an outer peripheral face of a cooling roll rotating at a high speed and rapidly solidifying it to manufacture a metal thin strip, wherein an airflow blocking device for blocking the airflow along the surface of the cooling roll is provided at an upstream side of a molten metal injection nozzle for injecting the molten metal in a rotation direction of the cooling roll, and a carbon dioxide gas injection nozzle for forming a flow of carbon dioxide gas on an outer peripheral surface of the cooling roll between the airflow blocking device and the molten metal injection nozzle or forming a carbon dioxide atmosphere on the surface of the cooling roll between the airflow blocking device and the molten metal injection nozzle is disposed, and a foreign material removal device for removing foreign material attached to the surface of the cooling roll is disposed at an upstream side of the airflow blocking device in the rotation direction of the cooling roll, whereby a metal thin strip having a good surface quality can be manufactured stably even in the continuous operation for a long time.

APPARATUS FOR MANUFACTURING METAL THIN STRIP

A single roll type apparatus manufactures a metal thin strip by injecting a molten metal onto a cooling roll outer peripheral face solidifying it to manufacture the strip. An airflow blocking device for blocking the airflow along the cooling roll surface is at a molten metal injection nozzle upstream side for injecting the molten metal in the cooling roll rotation direction, and a carbon dioxide gas injection nozzle for forming a carbon dioxide flow on the cooling roll outer peripheral surface between the airflow blocking device and molten metal injection nozzle or forming a carbon dioxide atmosphere on the cooling roll surface between the airflow blocking device and the molten metal injection nozzle is disposed, and a foreign material removal device for removing foreign material attached to the cooling roll surface is disposed at an upstream side of the airflow blocking device in the rotation direction of the cooling roll.