In a first cooling zone (21) on an upper side of a vertical section (20), an air-water ratio A.sub.1/R.sub.1 defined by an amount of water R.sub.1 (L/min) and an amount of air A.sub.1 (L/min) per one cooling spray nozzle is set to 10 or more, an impinging pressure of cooling water colliding with the surface of a slab (1) from the cooling spray nozzle is set to 12 gf/cm.sup.2 or more, a cooling intensity W.sub.1×t.sub.1 defined by a cooling water density (W.sub.1) (L/min/m.sup.2) and a passing time t.sub.1 (min) of the first cooling zone (21) is 350 or more, and a recuperating time from having passed through the first cooling zone (21) until reaching a bent section (30) is set to 0.5 min or more.

In a first cooling zone (21) on an upper side of a vertical section (20), an air-water ratio A.sub.1/R.sub.1 defined by an amount of water R.sub.1 (L/min) and an amount of air A.sub.1 (L/min) per one cooling spray nozzle is set to 10 or more, an impinging pressure of cooling water colliding with the surface of a slab (1) from the cooling spray nozzle is set to 12 gf/cm.sup.2 or more, a cooling intensity W.sub.1×t.sub.1 defined by a cooling water density (W.sub.1) (L/min/m.sup.2) and a passing time t.sub.1 (min) of the first cooling zone (21) is 350 or more, and a recuperating time from having passed through the first cooling zone (21) until reaching a bent section (30) is set to 0.5 min or more.

Provided is a continuous casting method of steel that prevents a solidification completion position from being changed even when a drawing speed V of a cast slab is changed. The method includes drawing a cast slab by setting a drawing speed V0 while spraying cooling water to the cast slab at a cooling water spray amount W0 [kg/ton-cast slab]. Then, changing the drawing speed to the speed V1 while spraying cooling water to the cast slab at a cooling water spray amount W1 [kg/ton-cast slab]. The method further includes spraying cooling water to the cast slab at a cooling water spray amount Wt [kg/ton-cast slab] during a period of time t that is obtained by dividing a target length Lt by the drawing speed V0. The water spray amount Wt satisfying either formula (1): Wt<W1 under a condition of V1<V0, or formula (2): Wt>W1 under a condition of V1>V0.

A horizontal continuous casting apparatus includes a fluid supply pipe for supplying a lubricating fluid to the hollow portion of the mold, which is arranged on one end side of the mold; and, a cooling water cavity for accommodating cooling water cooling an inner peripheral surface of the hollow portion of the mold, which is formed outside the inner peripheral surface, wherein the inner peripheral surface and the inner bottom surface of the cooling water cavity facing the inner peripheral surface form parallel surfaces with each other, and a cooling wall of the mold between the inner peripheral surface and the inner bottom surface is formed so that the heat flux value per unit area from the molten aluminum alloy to the cooling water is 10×10.sup.5 W/m.sup.2 or more.

A direct chill casting mold system includes a mold and at least one coolant bar. The mold defines a casting cavity having a casting axis along which a metal product moves during a casting process. The at least one coolant bar includes a plurality of nozzles, and the at least one coolant bar is configured to dispense a coolant via the plurality of nozzles onto a periphery of the metal product after the metal product has passed through the mold. In various aspects, the at least one coolant bar is movable relative to the casting axis.

A direct chill casting mold system includes a mold and at least one coolant bar. The mold defines a casting cavity having a casting axis along which a metal product moves during a casting process. The at least one coolant bar includes a plurality of nozzles, and the at least one coolant bar is configured to dispense a coolant via the plurality of nozzles onto a periphery of the metal product after the metal product has passed through the mold. In various aspects, the at least one coolant bar is movable relative to the casting axis.

A production apparatus for short-process metal composite plate manufacturing, the apparatus including a metal supply device including an uncoiler (1), pinch roll (2), shot blasting machine (3), welding device (4), welding pinch roll (5), induction heating apparatus (6), metal delivery machine (7), two crystallization cooling rolls (8), secondary cooling leveling roll (9), rolling mill pinch roll (10), rolling mill (11), on-line cooling apparatus (12), straightener (13), and at least one of a dividing shear (14) and a recoiling machine (15). Also disclosed is a production method for short-process metal composite plate manufacturing. The apparatus and method combine continuous casting, rolling, and heat-treating means for single material production with continuous and large-scale production of composite plate strips, and production efficiency of composite plates is sharply improved. Single-sided or double-sided composite plate production having different thickness specifications can be performed, the optional range of a base layer or cladding material is wide.

A production apparatus for short-process metal composite plate manufacturing, the apparatus including a metal supply device including an uncoiler (1), pinch roll (2), shot blasting machine (3), welding device (4), welding pinch roll (5), induction heating apparatus (6), metal delivery machine (7), two crystallization cooling rolls (8), secondary cooling leveling roll (9), rolling mill pinch roll (10), rolling mill (11), on-line cooling apparatus (12), straightener (13), and at least one of a dividing shear (14) and a recoiling machine (15). Also disclosed is a production method for short-process metal composite plate manufacturing. The apparatus and method combine continuous casting, rolling, and heat-treating means for single material production with continuous and large-scale production of composite plate strips, and production efficiency of composite plates is sharply improved. Single-sided or double-sided composite plate production having different thickness specifications can be performed, the optional range of a base layer or cladding material is wide.

Provided herein is a system, apparatus, and method for continuous casting of metal, and more particularly, to a mechanism for controlling the shape of a direct chill casting mold to dynamically control a profile of an ingot cast from the mold during the casting process. Embodiments may provide an apparatus for casting material including: first and second opposing side walls; first and second end walls extending between the first and second side walls, where the first and second opposing side walls and the first and second opposing end walls form a generally rectangular shaped mold cavity. At least one of the first and second opposing side walls may include two or more contact regions, where each of the two or more contact regions may be configured to be displaced relative to a straight line along the side wall.

Provided herein is a system, apparatus, and method for continuous casting of metal, and more particularly, to a mechanism for controlling the shape of a direct chill casting mold to dynamically control a profile of an ingot cast from the mold during the casting process. Embodiments may provide an apparatus for casting material including: first and second opposing side walls; first and second end walls extending between the first and second side walls, where the first and second opposing side walls and the first and second opposing end walls form a generally rectangular shaped mold cavity. At least one of the first and second opposing side walls may include two or more contact regions, where each of the two or more contact regions may be configured to be displaced relative to a straight line along the side wall.