The invention relates to a method and a device for casting a melt 4 of a metallic material by means of a furnace 2 of a low pressure casting device, which furnace 2 has a receiving space 3 and a riser tube protruding into said receiving space 3. By pressurizing the receiving space 3 with compressed air, the melt 4 in the riser tube 12 of the furnace 2 is pressed into a mold cavity 10 of a mold 7, wherein simultaneously, a magnetic field acting against the conveying direction 23 of the melt 4 is applied to the melt 4 of the metallic material by means of a magnetic element 16 arranged in the region of the riser tube 12.

Apparatus to control continuous casting, including a mold provided with at least one entrance end through which liquid metal is introduced. Furthermore, the apparatus to control continuous casting includes at least one electromagnetic brake associated with the mold, configured to induce in the liquid metal recirculation flows, and a control and command unit connected at least to the electromagnetic brake and configured to manage the functioning thereof.

A method includes: replacing a first casting system component by a second casting component; sensing a position of the second casting component relative to at least one of a reference position and a third casting component; determining an adjustment amount and/or direction of the second casting system component; and providing the adjustment amount and/or direction to an operator for adjustment of the second casting system component and/or commanding that the second casting system component be adjusted by the adjustment amount and/or direction.

Provided is a meniscus flow control device includes: a meniscus flow detection unit for detecting, in a meniscus flow form of molten steel, relative temperature values for positions measured by temperature measurers, and relatively comparing the temperature values measured by the temperature measurers to thereby determine the flow state of the molten steel meniscus to be normal or abnormal; a magnetic field generation unit, installed outside a mold, for generating a magnetic field and controlling the flow of the molten steel by the magnetic field; and a flow control unit for maintaining the operation of the magnetic field generation unit in the current state when the meniscus flow state detected by the meniscus flow detection unit is determined to be normal, and for controlling the magnetic field generation unit to adjust the meniscus flow to be normal when the detected meniscus flow state is determined to be abnormal.

Provided are a method and a system for a slag thickness detection and a slag-adding prediction. The method includes: acquiring real-time measurement data and real-time auxiliary data of a slag point on a surface of a protective slag layer of a casting mold; calculating a real-time slag thickness value corresponding to the slag point by using the real-time measurement data and the real-time auxiliary data of the slag point; and predicting a location on the surface of the protective slag layer where a slag-adding is to be performed and a slag-adding time when the slag-adding is to be performed based on a change in the real-time slag thickness value corresponding to the slag point by taking a preset slag thickness value as a reference.

The measuring device includes: a detecting section including a coil which detects a change in a value of impedance caused by a change in a mold level; an amplifying section which amplifies an output of the detecting section; a pre-pouring calibration section which determines a reference value of a positive feedback ratio of the amplifying section in environmental conditions before pouring of molten metal; and a mold oscillation signal calibration section which obtains a standard value of difference in an output of the measuring device, the standard value of difference corresponding to a known value of amplitude of mold oscillation when the positive feedback ratio is the reference value, obtains a deviation of measurement based on a difference between the maximum value and the minimum value of the output in mold oscillation and the standard value, and corrects the positive feedback ratio within a predetermined range including the reference value.

An arrangement for controlling flow speed in a mold for continuous casting of metal includes: at least two first front cores with associated first magnetic coils arranged on one side of the mold; at least two second front cores with associated second magnetic coils arranged on an opposite side of the mold in substantial alignment with the first front cores; an external magnetic loop connecting the second front cores to the first front cores, to allow a one-directional magnetic flux to pass through the mold from the first front cores to the second front cores or vice versa; and a control interface enabling independent control of two subsets of the first magnetic coils.

A control method for a continuous casting machine, includes: estimating, by on-line real-time system, a flow state of molten steel in a mold by using an operation condition of a continuous casting machine and temperature data on the molten steel in the mold; calculating, by on-line real-time system, a molten steel flow index based on the estimated flow state of the molten steel, the molten steel flow index being a factor of mixing of an impurity into a casting inside the mold; and controlling the operation condition of the continuous casting machine such that the calculated molten steel flow index is within an appropriate range.

A control device for continuous casting continuously producing a slab by injecting a molten metal from a nozzle to a mold and extracting the molten metal while solidifying the molten metal, includes a molten metal level meter measuring a molten metal level in the mold, a main control unit obtaining an operation amount of a flow rate adjusting mechanism that adjusts a flow rate of a molten metal injected to the mold from the nozzle such that a molten metal level measured by the molten metal level meter follows a molten metal level target value, a flowmeter measuring the flow rate of the molten metal injected to the mold from the nozzle, an input disturbance correction unit obtaining a first correction amount for the operation amount of the flow rate adjusting mechanism obtained by the main control unit.

An electromagnetic brake that variably influences the flow of molten steel in two width regions (B1, B2) of a mold (1) of a slab continuous casting assembly by variably adjusting the magnetic flux density in the two width regions with two magnetic circuits, each magnetic circuit having a first pole (4a), a second pole (4b), and a yoke (2) for magnetically connecting the first and the second pole (4a, 4b). The first and the second poles (4a, 4b) lie substantially opposite each other in the direction of thickness (d) of the mold (1), and the first pole (4a) extends in the direction of the second pole (4b) in the direction of thickness (d) and vice versa. At least one pole (4a, 4b) of either magnetic circuit can be moved relative to the yoke (2) in the direction of thickness (d) of the mold (1).