A screw smelting machine melts raw materials with a different chemical ratio in a mixing funnel in a feeding order to prevent the long-range diffusion of a melt, and controls outflow at a suitable speed. A centrifugal casting machine solidifies the melt with the ingredients gradient varying into a radial ingredient gradient material by a centrifugal casting style. A temperature sensor monitors temperature of an outer surface of a centrifuge cavity of the centrifugal casting machine during centrifugal casting, and transmits the temperature to a control platform. The control platform determines an optimal flow rate of the melt at an end of screw rod according to ingredient gradient of ingredient radial-gradient pipe materials and a thickness of each component gradient material required with preparation, in combination with a real-time data fed back from the temperature sensor, and feeds back to a feeding end.

A method and apparatus for providing an estimate of uniformity of wall thickness of a centrifugally cast object, such as a pipe cast from molten iron, substantially immediately after the casting process is complete. The volume of molten metal entering the mold over time is determined and correlated with casting machine position and velocity data to estimate wall thickness along the length of the pipe. Process defects can then be identified promptly and corrective action taken.

A method and apparatus for providing an estimate of uniformity of wall thickness of a centrifugally cast object, such as a pipe cast from molten iron, substantially immediately after the casting process is complete. The volume of molten metal entering the mold over time is determined and correlated with casting machine position and velocity data to estimate wall thickness along the length of the pipe. Process defects can then be identified promptly and corrective action taken.

A molding machine for molding material is provided. The machine includes a cavity to be filled with molten metal and a conduit system leading to the cavity, thus forming a system of interconnected hollow spaces. At least one pressure member is moveable in at least part of the conduit system. A centrifugal pump in fluid communication with a reservoir of molten metal is provided, the pump providing molten metal to the hollow space receiving the at least one pressure member.

A centrifugal casting apparatus comprising an upper portion into which molten material is poured, the upper portion having a central rotational axis about which the apparatus is rotated; at least one block runner is connected to the upper portion at the proximal end of the block runner and to at least one mould at the distal end of the block runner, the block runner being mounted substantially perpendicular to the axis of rotation; and wherein the moulds are oriented substantially parallel to the axis of rotation of the centrifugal casting apparatus.

A centrifugal casting apparatus comprising an upper portion into which molten material is poured, the upper portion having a central rotational axis about which the apparatus is rotated; at least one block runner is connected to the upper portion at the proximal end of the block runner and to at least one mould at the distal end of the block runner, the block runner being mounted substantially perpendicular to the axis of rotation; and wherein the moulds are oriented substantially parallel to the axis of rotation of the centrifugal casting apparatus.

A screw smelting machine melts raw materials with a different chemical ratio in a mixing funnel in a feeding order to prevent the long-range diffusion of a melt, and controls outflow at a suitable speed. A centrifugal casting machine solidifies the melt with the ingredients gradient varying into a radial ingredient gradient material by a centrifugal casting style. A temperature sensor monitors temperature of an outer surface of a centrifuge cavity of the centrifugal casting machine during centrifugal casting, and transmits the temperature to a control platform. The control platform determines an optimal flow rate of the melt at an end of screw rod according to ingredient gradient of ingredient radial-gradient pipe materials and a thickness of each component gradient material required with preparation, in combination with a real-time data fed back from the temperature sensor, and feeds back to a feeding end.

A method and apparatus for providing an estimate of uniformity of wall thickness of a centrifugally cast object, such as a pipe cast from molten iron, substantially immediately after the casting process is complete. The volume of molten metal entering the mold over time is determined and correlated with casting machine position and velocity data to estimate wall thickness along the length of the pipe. Process defects can then be identified promptly and corrective action taken.

A method and apparatus for providing an estimate of uniformity of wall thickness of a centrifugally cast object, such as a pipe cast from molten iron, substantially immediately after the casting process is complete. The volume of molten metal entering the mold over time is determined and correlated with casting machine position and velocity data to estimate wall thickness along the length of the pipe. Process defects can then be identified promptly and corrective action taken.

The invention relates to a method of producing elongate metal strands or fibres with a crucible, the method comprising the steps of; directing molten metal through a nozzle having a nozzle direction in a deposition direction at a regulated pressure difference between the inside and the outside of the crucible; depositing said molten metal from said nozzle on a rotating planar surface having an axis of rotation; entraining said molten metal in one plane via said rotating planar surface to form elongate metal strands, wherein said rotating surface is aligned at an alignment angle, to the deposition direction during the entraining of the molten metal; cooling said elongate metal strands to form solidified metal strands; and guiding said metal strands to collecting means to collect the solidified metal strands formed on the rotating planar surface.