B22D17/007

ALLOY MODIFYING AGENT FOR USE IN PREPARING METAL SEMISOLID SLURRY

An alloy modifying agent for use in preparing a metal semisolid slurry, where the components and mass ratio thereof is silicon:iron:copper:manganese:magnesium:zinc:titanium:lead:aluminum having a mass ratio of (6.05-6.95):(0.15-0.45):(0.12-0.65):(0.002-0.006):(0.001-0.5):(0.025-0.05):(0.0 02-0.08):(0.002-0.06):(90.5-93.2). Also, a method for preparing the alloy modifying agent and a method for using the alloy modifying agent. The alloy modifying agent is capable of increasing the solid-liquid ratio and the spherical crystal content of the semisolid slurry, increasing the preparation efficiency of the semisolid slurry and the quality of the slurry, and ensuring the quality of a final die casting product.

DIE-CASTING PROCESS METHOD FOR DIE-CAST MOLDING OF METAL IN SEMI-SOLID STATE

A die-casting process method for die-cast molding of a metal in a semi-solid state, wherein a semi-solid state die-casting machine is used as a processing device and a pulper is used as a device for preparing and delivering a slurry in a semi-solid state; the method comprises the steps: spraying a mold release agent and mold clamping; melting the raw material and keeping the temperature; adding a metal modificator into the molten raw material to prepare the slurry in a semi-solid state; transferring the slurry in a semi-solid state into a mold by the pulper; die-casting, opening the mold and exporting a die-cast; removing the sprue to obtain the final die-cast. In the process method, a metal modificator is added to the liquid metal raw material during the preparation of the slurry in a semi-solid state so as to generate more crystal nuclei, so that die-cast products have better mechanical properties; by way of die-casting the slurry in a semi-solid state, during mold stripping the die-cast is low in temperature and small in deformation quantity, and the best shapes and surface smoothness of the product can be guaranteed; and the die-cast is compact interiorly with producing air holes, and the best interior structure and mechanical properties of the die-cast product are guaranteed.

ULTRASOUND ASSISTED SHOT CHAMBER FOR DIE CASTING APPLICATIONS
20220048106 · 2022-02-17 · ·

A method and apparatus for producing semi-solid material castings from its liquid state in a shot chamber of a die casting machine where the liquid material is poured into a shot chamber and rapidly cooled from its liquid state to temperatures below its liquidus. High-intensity ultrasonic vibration is coupled to the plunger, shot plate, or sprue-spreader while the cast material is injected by the plunger to fill the die cavity. The combined action of rapid cooling from the shot chamber, vigorous pushing by the plunger, and radiation of ultrasonic vibration on the cast material in the shot chamber directly turns the initial liquid material directly into a semi-solid slurry by breaking up dendrites and making these dendritic fragments globular. The slurry is then injected into the die cavity to form a casting.

ACOUSTIC ROTARY LIQUID PROCESSOR
20220048105 · 2022-02-17 · ·

An acoustic rotary liquid processor coupled with high-intensity ultrasonic vibration, rotary stiffing, gas purging, and melt surface stabilizing is described. The processor can be used for the synthesis of particulate reinforced composite materials, scavenging dissolved gases in molten materials, and preparation of a slurry containing a small fraction of non-dendritic solid particles for semi-solid material processing.

DIE CASTING METHOD FOR FILTERING CAVITY
20220032364 · 2022-02-03 ·

A die casting method includes stirring an aluminum alloy liquid in a stirrer under an airtight vacuum condition. The stirrer includes an electromagnetic inductor and a stirring rod. The aluminum alloy liquid is simultaneously subjected to an electromagnetic stirring in a direction of a magnetic field generated by the electromagnetic inductor and a mechanical stirring under a rotation action of the stirring rod. The aluminum alloy liquid is stirred for 20-80 minutes until the aluminum alloy liquid becomes semisolid to obtain a semisolid aluminum alloy slurry. The method further includes injecting the semisolid aluminum alloy slurry into a filter die to perform die casting molding at an injection speed of 1.5-2.5 m/s, an injection specific pressure of 30-80 MPa, a pressurization pressure of 60-80 MPa, and a temperature of the filter die of 250-400° C., and maintaining pressure for 7-30 seconds to obtain the filtering cavity.

System and method for injecting semisolid aluminum into a mould

A system for injecting semisolid metal into a mold, the system including a mold having a mold chamber, at least one press device having a cylinder, an injection chamber, and a thrust piston, a positioning device supporting a blending device having an active portion and a cover, and an actuating device that selectively injects the semisolid metal into the mold.

BALL GAME RACKET WITH MAGNESIUM BRIDGE
20170319912 · 2017-11-09 · ·

The invention relates to a frame for a ball game racket comprising a handle region and a head region with a bridge, wherein a part of the head region and/or the handle region comprise(s) a carbon fiber composite material and wherein the bridge comprises magnesium and is formed as one part.

HOLLOW AUTOMOTIVE PARTS AND METHODS FOR FABRICATING HOLLOW CASTINGS

Hollow automotive parts, methods for fabricating hollow automotive parts, and methods for fabricating hollow castings are provided. An exemplary method for fabricating a hollow casting includes casting at least a first casting section and a second casting section from a slurry using a semi-solid casting process, and welding the casting sections together at interfaces therebetween.

NANO-TREATMENT OF HIGH STRENGTH ALUMINUM ALLOYS FOR MANUFACTURING PROCESSES

A metal matrix nanocomposite includes: (1) a matrix including an aluminum alloy; and (2) nanostmctures dispersed in the matrix, wherein the matrix includes grains having aspect ratios of about 3 or less. Manufacturing processes include subjecting the nanocomposite to solidification processing, fusion welding, extrusion, thixocasting, additive manufacturing, and heat treatment.

Method for forming battery bracket by semi-solid die casting
11344947 · 2022-05-31 · ·

A method for forming a battery bracket by semi-solid die casting, where the battery bracket is prepared by semi-solid die casting. The method includes: preparing an aluminum alloy raw material into liquid aluminum alloy, and incubating the liquid aluminum alloy at a first preset temperature; delivering the liquid aluminum alloy to a slurry machine for stirring to obtain a semi-solid slurry; pouring the semi-solid slurry into a die-casting machine for die-casting forming to obtain a prototype of the battery bracket; and subjecting the formed prototype of the battery bracket to solution treatment at a second preset temperature and then to aging treatment at a third preset temperature to obtain the battery bracket; where, the battery bracket mold structurally matches the battery bracket, and gates are disposed at positions in the battery bracket mold corresponding to threaded connections of a first boss and a second boss of the battery bracket, respectively.