A system and method of using a smart insert pin for making a casting for a vehicle, in which the casting includes a boss having internal threads. The system includes a mold and an insert pin insertable into the mold. The mold includes a portion of a mold cavity defining a boss shaped cavity and a bore in communication with the boss shaped cavity. The insert pin includes a first portion having external threads and a second portion extending from the first portion. The second portion of the insert pin is insertable into the bore with the first portion extending into the portion of the mold cavity defining the boss shaped cavity. The mold cavity is fill with a molten metal. The molten metal is cooled into a solidified casting. The insert pin is unfastened from the casting leaving a cast boss with an internal threaded bore.

A full-servo multi-axis die-casting machine includes an injection device body, a gooseneck operation device body and a plurality of mold locking device bodies. The injection device body includes a hollow first frame, a first servomotor, a screw, a transmission unit and an injection unit, so that the screw is caused to rotate by the first servomotor and is converted by the transmission unit into vertical reciprocal movement. The gooseneck operation device body includes a second servomotor, a first transmission arm and a second transmission arm, so that the first transmission arm and the second transmission arm are driven by the second servomotor to allow bifurcation sections to oscillate with rotation of the transmission section. The mold locking device bodies each include a third servomotor, a third transmission arm and a mold retention slide block, so that the mold retention slide block is reciprocally movable in the channel.

A full-servo multi-axis injection device for a die-casting machine, including a main body, including a hollow frame, servo motor, screw rod, transmission unit, and injection unit, the servo motor being configured on a top of the frame, one end of the servo motor having a deceleration mechanism in connection with one end of the screw rod, another end of the screw rod being in connection with the transmission unit, another end of the transmission unit the injection unit, and the injection unit having at least one input and at least one output. Whereby, the servo motor drives the screw rod to rotate upon running, and the transmission unit converts the rotation of the screw rod to a vertical reciprocating movement.

A raw material for thixomolding includes a magnesium-based alloy powder which contains calcium in an amount of 0.2 mass % or more and 5 mass % or less and aluminum in an amount of 2.5 mass % or more and 12 mass % or less, wherein the magnesium-based alloy powder includes an oxide layer which has an average thickness of 30 nm or more and 100 nm or less and contains at least one of calcium and aluminum as an outermost layer. The average dendrite secondary arm spacing of crystal structures of the magnesium-based alloy powder is preferably 5 m or less.

The present invention belongs to the field of metal processing and fabrication, and particularly relates to an apparatus for high-throughput screw caster of a multi-component gradient metal material from elongate materials, such as multi-component alloy pipes, rods, profiles, and other such materials, having in the lengthwise direction a continuous gradient distribution of chemical components. The apparatus includes an online powder flow-rate regulation system, a rotary feed system, a heating system, a heat insulation system, a motor drive system, a blank forming system and a control system. Due to the adoption of the above technical solution, the apparatus of the present invention is simple in structure, and easy to use and control.

A full-servo multi-axis die-casting machine includes an injection device body, a gooseneck operation device body and a plurality of mold locking device bodies. The injection device body includes a hollow first frame, a first servomotor, a screw, a transmission unit and an injection unit, so that the screw is caused to rotate by the first servomotor and is converted by the transmission unit into vertical reciprocal movement. The gooseneck operation device body includes a second servomotor, a first transmission arm and a second transmission arm, so that the first transmission arm and the second transmission arm are driven by the second servomotor to allow bifurcation sections to oscillate with rotation of the transmission section. The mold locking device bodies each include a third servomotor, a third transmission arm and a mold retention slide block, so that the mold retention slide block is reciprocally movable in the channel.

To achieve the object mentioned above, the present invention proposes a full-servo multi-axis injection device for a die-casting machine, including a main body, including a hollow frame, servo motor, screw rod, transmission unit, and injection unit, the servo motor being configured on a top of the frame, one end of the servo motor having a deceleration mechanism in connection with one end of the screw rod, another end of the screw rod being in connection with the transmission unit, another end of the transmission unit the injection unit, and the injection unit having at least one input and at least one output. Whereby, the servo motor drives the screw rod to rotate upon running, and the transmission unit converts the rotation of the screw rod to a vertical reciprocating movement.

A casting method for metals, in particular lead and/or zinc, including: feeding the metal into a heated barrel, conveying the metal in the direction of a discharge opening of the barrel by rotational movement of a screw conveyor arranged in the barrel, and melting the metal and/or keeping it molten, with the result that the metal is present substantially entirely in the liquid phase at least in a subregion at the discharge opening of the barrel. The method further includes ejecting the metal which is present substantially entirely in the liquid phase through the discharge opening of the barrel by an axial piston movement of the screw conveyor, as a result of which the ejected metal at least partially fills at least one mold cavity, and cooling the metal, with the result that it is molded in the at least one mold cavity.

An injection molding system and method of operating the system are disclosed. The system may include a hopper, a barrel configured to receive injection material from the hopper, a screw disposed within the barrel, and a mold defining a mold cavity configured to receive the injection material from the barrel. A pressure-balancing conduit may connect the mold cavity and a rear end of the barrel and be configured to allow air to flow from the mold cavity to the rear end of the barrel. A mold valve may be disposed between the pressure-balancing conduit and the mold cavity and a barrel valve may be disposed between the pressure-balancing conduit and the rear end of the barrel. The method may include opening the mold valve and injecting a material into the mold cavity from the barrel.

An injection molding system and method of operating the system are disclosed. The system may include a hopper, a barrel configured to receive injection material from the hopper, a screw disposed within the barrel, and a mold defining a mold cavity configured to receive the injection material from the barrel. A pressure-balancing conduit may connect the mold cavity and a rear end of the barrel and be configured to allow air to flow from the mold cavity to the rear end of the barrel. A mold valve may be disposed between the pressure-balancing conduit and the mold cavity and a barrel valve may be disposed between the pressure-balancing conduit and the rear end of the barrel. The method may include opening the mold valve and injecting a material into the mold cavity from the barrel.