A method for producing a motor car rim made of aluminum or an aluminum alloy for a wheel of a motor vehicle. The motor car rim has a rim well delimited on opposite sides by an outer flange and an inner flange, a hub with a center recess and a pitch circle diameter, as well as a rim center connecting the rim well and the hub to one another and engaging the rim well off-center in the longitudinal section. The rim center is formed with several spokes spaced apart from one another in the circumferential direction as relates to a center longitudinal axis of the motor car rim.

A method for producing a motor car rim made of aluminum or an aluminum alloy for a wheel of a motor vehicle. The motor car rim has a rim well delimited on opposite sides by an outer flange and an inner flange, a hub with a center recess and a pitch circle diameter, as well as a rim center connecting the rim well and the hub to one another and engaging the rim well off-center in the longitudinal section. The rim center is formed with several spokes spaced apart from one another in the circumferential direction as relates to a center longitudinal axis of the motor car rim.

A medical scope device such as an endoscope is produced using a cast aluminum process including a molten casting aluminum alloy including a maximum of 0.2 - 0.3% Si and at least 5% Zn. The process includes providing an investment casting mold, casting the aluminum alloy in the mold to create a component and removing the mold from the component, post-machining the component to meet a desired specification, and after post-machining the component, performing surface finishing, such as centrifugal barrel finishing (CBF) sufficient to remove impurities on casting surfaces by 2 - 3 mils, then coating the component with a micro-crystalline aluminum anodic coating of at least 0.5 mil thickness. A medical scope and product-by-process is also provided employing such techniques.

A medical scope device such as an endoscope is produced using a cast aluminum process including a molten casting aluminum alloy including a maximum of 0.2 - 0.3% Si and at least 5% Zn. The process includes providing an investment casting mold, casting the aluminum alloy in the mold to create a component and removing the mold from the component, post-machining the component to meet a desired specification, and after post-machining the component, performing surface finishing, such as centrifugal barrel finishing (CBF) sufficient to remove impurities on casting surfaces by 2 - 3 mils, then coating the component with a micro-crystalline aluminum anodic coating of at least 0.5 mil thickness. A medical scope and product-by-process is also provided employing such techniques.

An apparatus for the die casting in the semisolid state of objects made of brass, bronze, alloys of aluminum, magnesium and light alloys and the like, includes an upper die part adapted to be mated with a lower die part, the mating between the upper die part and the lower die part forming a casting cavity, a furnace being arranged below the lower die part and being provided with a duct for feeding liquid metal which connects to the casting cavity. The upper die part is provided with a cavity in which a forging piston can move freely, the piston accommodating internally a flow control plunger, and having, between the upper die part and the lower die part, circumferentially around the part to be cast, a vacuum channel connected to the casting cavity by at least one venting channel.

An apparatus for the die casting in the semisolid state of objects made of brass, bronze, alloys of aluminum, magnesium and light alloys and the like, includes an upper die part adapted to be mated with a lower die part, the mating between the upper die part and the lower die part forming a casting cavity, a furnace being arranged below the lower die part and being provided with a duct for feeding liquid metal which connects to the casting cavity. The upper die part is provided with a cavity in which a forging piston can move freely, the piston accommodating internally a flow control plunger, and having, between the upper die part and the lower die part, circumferentially around the part to be cast, a vacuum channel connected to the casting cavity by at least one venting channel.

According to a casting method, a molten metal is sustained at a sustain position between a casting and the next casting, and the molten metal flow is divided from one pouring gate (44) to a plurality of sprue runners (46 and 47) in the casting. The sprue runners (46 and 47) are branched by a V-shaped portion (45) in a V-shape, and the sustain position of the molten metal is set above (any one of P1, P2 and P4) the V-shaped portion (45). The V-shaped portion (45) is filled with the molten metal while a repeated casting is carried out.

According to a casting method, a molten metal is sustained at a sustain position between a casting and the next casting, and the molten metal flow is divided from one pouring gate (44) to a plurality of sprue runners (46 and 47) in the casting. The sprue runners (46 and 47) are branched by a V-shaped portion (45) in a V-shape, and the sustain position of the molten metal is set above (any one of P1, P2 and P4) the V-shaped portion (45). The V-shaped portion (45) is filled with the molten metal while a repeated casting is carried out.

An improved aluminum alloy for blending with a recycled aluminum alloy to form a material for high pressure vacuum die casting is provided. The improved aluminum alloy includes 10 to 12 wt. % silicon, 0.65 to 0.85 wt. % manganese, less than 0.05 wt. % iron, less than 0.05 wt. % magnesium, 0.2 to 0.4 wt. % strontium, less than 0.05 wt. % titanium, and less than 0.02 wt. % copper, based on the total weight of the improved aluminum alloy. The recycled aluminum alloy typically includes 0.60-1.0 wt. % silicon, ≤0.35 wt. % iron, ≤0.20 wt. % copper, 0.05-0.20 wt. % manganese, 0.40-0.8 wt. % magnesium, ≤0.20 wt. % chromium, ≤0.15 wt. % zinc, ≤0.05 wt. % titanium, ≤0.05 wt. % others (each), and ≤0.15 wt. % others (total). The material meets the specifications for an Aural 5S alloy.

An improved aluminum alloy for blending with a recycled aluminum alloy to form a material for high pressure vacuum die casting is provided. The improved aluminum alloy includes 10 to 12 wt. % silicon, 0.65 to 0.85 wt. % manganese, less than 0.05 wt. % iron, less than 0.05 wt. % magnesium, 0.2 to 0.4 wt. % strontium, less than 0.05 wt. % titanium, and less than 0.02 wt. % copper, based on the total weight of the improved aluminum alloy. The recycled aluminum alloy typically includes 0.60-1.0 wt. % silicon, ≤0.35 wt. % iron, ≤0.20 wt. % copper, 0.05-0.20 wt. % manganese, 0.40-0.8 wt. % magnesium, ≤0.20 wt. % chromium, ≤0.15 wt. % zinc, ≤0.05 wt. % titanium, ≤0.05 wt. % others (each), and ≤0.15 wt. % others (total). The material meets the specifications for an Aural 5S alloy.