An alloy composition comprising Al is described, wherein the alloy comprises a yield strength of at least about 130 MPa and a bend angle of at least about 20° at a 3 mm section thickness when as-cast and without further processing. Processes for forming the alloy are also described.

Provided herein are new aluminum alloys comprising Ca, Mg and/or Zn and new coated aluminum alloys comprising surface layers (e.g., coatings) comprising Ca, Mn, Zn, and/or Ni that can be used in aluminum alloy products, such as clad layers. Also provided are methods of making these aluminum alloys, coated aluminum alloys, and clad layers, as well as clad products. These alloys, coated alloys, clad layers, and products possess a combination of strength and other key attributes, such as corrosion resistance, formability, and applicability of paint line pretreatments. The materials can be used in a variety of applications, including automotive, transportation, and electronics applications.

Production methods for Ti—Al alloys may include: adding a flux including calcium oxide containing 35+wt. % calcium fluoride, to a melt starting material of Ti material and Al material and with 50+wt. % Al; introducing the fluxed melt starting material into a water-cooled copper crucible having a tapping port in the bottom, induction melting it inside the water-cooled copper crucible in at least a 1.33 Pa atmosphere; the flux, containing oxygen released from the melt starting material by the induction melting, is separated out by tapping the melt starting material, which was induction melted in the water-cooled copper crucible, downward from the tapping port; and when obtaining the Ti—Al alloy by casting the flux-removed melt starting material, the induction melting output is reduced to no more than 90% of that during melting and tapping is performed from the water-cooled crucible with the output in a reduced state.

Provided are: an aluminum alloy for die casting, having castability equivalent to that of ADC12 and having high yield strength and high ductility; and an aluminum alloy die cast obtained through die-casting the alloy. That is, the aluminum alloy for die casting according to the present invention contains: Si by more than 6.00 wt % and less than 6.50 wt %; Mg by 0.10 to 0.50 wt %; Fe by not more than 0.30 wt %; Mn by 0.30 to 0.60 wt %; Cr by 0.10 to 0.30 wt %; and Al and unavoidable impurities as a remaining portion of the aluminum alloy.

A corrodible downhole article includes a magnesium alloy. The magnesium alloy includes: 1-9 wt % Zn; 1-2 wt % Cu; 0.5-1.0 wt % Mn; and 0.1-5 wt % of a corrosion promoting element (e.g., Ni). The alloy can have a 0.2% proof strength of at least 150 MPa when tested using standard tensile test method ASTM B557-10.

A corrodible downhole article includes a magnesium alloy. The magnesium alloy includes: 1-9 wt % Zn; 1-2 wt % Cu; 0.5-1.0 wt % Mn; and 0.1-5 wt % of a corrosion promoting element (e.g., Ni). The alloy can have a 0.2% proof strength of at least 150 MPa when tested using standard tensile test method ASTM B557-10.

A method and apparatus for manufacturing an equiaxed crystal aluminum alloy cast ingot by using additive manufacturing and rapid solidification techniques are provided. The apparatus comprises: a metal heating mechanism and a negative pressure cooling mechanism. The metal heating mechanism is located above the negative pressure cooling mechanism and is connected thereto by a nozzle. The negative pressure cooling mechanism comprises a vacuum chamber having an air inlet hole and an air outlet hole, and a three-dimensional moving ingot mechanism disposed inside the vacuum chamber. The three-dimensional moving ingot mechanism comprises a moving ingot and a two-dimensional moving platform vertically connected to the moving ingot. A water cooling mechanism is disposed outside the moving ingot, and the moving ingot is driven by a precision motor to precisely move up and down.

A method and apparatus for manufacturing an equiaxed crystal aluminum alloy cast ingot by using additive manufacturing and rapid solidification techniques are provided. The apparatus comprises: a metal heating mechanism and a negative pressure cooling mechanism. The metal heating mechanism is located above the negative pressure cooling mechanism and is connected thereto by a nozzle. The negative pressure cooling mechanism comprises a vacuum chamber having an air inlet hole and an air outlet hole, and a three-dimensional moving ingot mechanism disposed inside the vacuum chamber. The three-dimensional moving ingot mechanism comprises a moving ingot and a two-dimensional moving platform vertically connected to the moving ingot. A water cooling mechanism is disposed outside the moving ingot, and the moving ingot is driven by a precision motor to precisely move up and down.

Provided is a method for processing an aluminum alloy comprising: 0.5% by mass or more and 1.0% by mass or less of Mg, 0.5% by mass or more and 3.0% by mass or less of Si, 0.2% by mass or more and 0.4% by mass or less of Cu, 0.15% by mass or more and 0.25% by mass or less of Mn, 0.1% by mass or more and 0.2% by mass or less of Ti, 0.05% by mass or more and 0.2% by mass or less of Cr, and 120 ppm by mass or less of Sr, the method comprising casting the aluminum alloy and forging the cast aluminum at a temperature of 500° C. or more and 535° C. or less.

An aluminum alloy and a preparation method thereof are provided. In percentage by mass, the aluminum alloy includes: 8-11% of Si, 2-3% of Cu, 0.7-1.1% of Mg, 0.7-1.5% of Mn, 0.01-0.015% of Sr, 0.01-0.015% of Cr, 0-0.4% of Fe, 0.02-0.1% of Ti, 0.01-0.02% of Ga, 0.004-0.02% of B, 0-2% of Zn, and the balance of Al and less than 0.1% of other elements.