Process control of intense stirring along a solidification front and adjustments in casting speeds during direct chill casting of 7xxx series alloys can decrease an ingot’s cracking susceptibility. Intense stirring control is used to reduce the thickness of the solidification front, promote agglomeration of hydrogen gas rejected at the solidification front, remove impurities rejected at the solidification front, and improve grain size. Intense stirring control is used to operate at faster casting speeds without risk of increasing the thickness of the solidification front. Optional reheating during casting to promote dispersoid formation is used to generate a high-strength zone of dispersoid-strengthened solidified metal in the outer periphery of the ingot, which can further decrease the ingot’s susceptibility to cracking.

Provided is an yttrium ingot from which an yttrium sputtering target that produces a reduced number of particles can be obtained, and an yttrium sputtering target that has high plasma resistance and a low resistance that enables realization of a high film deposition rate can be obtained.

An yttrium ingot, wherein the yttrium ingot has a fluorine atom content of less than or equal to 10 wt %; in an instance where the yttrium ingot constitutes a target, a sputtering surface of the target has a surface roughness of 10 nm or greater and 2 μm or less; in the yttrium ingot, the number of pores having a diameter of greater than or equal to 100 μm is fewer than or equal to 0.1/cm.sup.2; and the yttrium ingot has a relative density of greater than or equal to 96%.

A magnesium alloy sheet according to an embodiment of the present invention includes greater than 3 wt % and less than or equal to 5 wt % of Al, 0.5 wt % to 1.5 wt % of Zn, 0.1 wt % to 0.5 wt % of Mn, 0.001 wt % to 0.01 wt % of B, 0.1 wt % to 0.5 wt % of Y, a balance amount of magnesium, and other inevitable impurities on the basis of a total of 100 wt %.

A furnace for electromagnetic casting a tubular-shaped silicon ingot is provided. The furnace includes a mold, outer and inner induction coils and a support member. The mold includes an outer crucible and an inner crucible. The outer crucible is annular-shaped. The inner crucible is disposed in the outer crucible and spaced away from the outer crucible to provide a gap between the inner crucible and the outer crucible. The mold is configured to receive granular silicon in the gap. The outer induction coil disposed around the outer crucible. The inner induction coil disposed in the inner crucible. The outer induction coil and the inner induction coil are configured to heat and melt the granular silicon in the mold to form a tubular-shaped silicon ingot. The support member is configured to hold and move a seed relative to the mold during formation of the tubular-shaped silicon ingot on the seed.

An array-spraying additive manufacturing apparatus and method for manufacturing a large-sized equiaxed crystal aluminum alloy ingot, comprising: a liquid aluminum spraying mechanism having array nozzles disposed in an atmospheric pressure chamber, a movable condensing mechanism disposed in the atmospheric pressure chamber below the liquid aluminum spraying mechanism, and a control mechanism. The control mechanism sends an upward guiding command to a release mechanism and issues a three-dimensional movement command to the movable condensing mechanism, such that liquid aluminum in the liquid aluminum spraying mechanism is sprayed at the surface of the movable condensing mechanism in a continuous array of liquid flows according to a preset path and is rapidly condensed to form an ingot. Also disclosed is an additive manufacturing method employing the apparatus.

A vacuum arc remelt apparatus comprising a crucible having a wall, said wall having an interior and an exterior opposite said interior; an electrode within the crucible proximate the interior; an ingot within the crucible and below the electrode, wherein said ingot includes a crown and shelf; and a vibration source at the exterior of the crucible proximate the crown and shelf.

A method for producing a metal ingot by using an electron-beam melting furnace having an electron gun and a hearth that accumulates a molten metal of a metal raw material, wherein the metal raw material is supplied to the position on a supply line disposed along a second side wall of the hearth that accumulates the molten metal of the metal raw material. A first electron beam is radiated along a first irradiation line that is disposed along the supply line and is closer to a central part of the hearth relative to the supply line on the surface of the molten metal, wherein a surface temperature (T2) of the molten metal at the first irradiation line is made higher than an average surface temperature (T0) of the entire surface of the molten metal in the hearth.

The invention relates to a battery electrode foil comprising an aluminium alloy, wherein the aluminium alloy has the following composition in weight percent: Si: 0.07-0.12% by weight, Fe: 0.18-0.24% by weight, Cu: 0.03-0.08% by weight, Mn: 0.015-0.025% by weight, Zn: ≤0.01% by weight, Ti: 0.015-0.025% by weight, Zn: ≤0.01% by weight, Ti: 0.015-0.025% by weight, Mn: 0.015-0.025% by weight, Zn: ≤0.01% by weight, Ti: 0.015-0.025% by weight, wherein the aluminium alloy can contain impurities up to a maximum of 0.01% in each case, up to a maximum of 0.03% in total, but the proportion of aluminium must be at least 99.5% by weight; wherein the battery electrode foil has intermetallic phases of a diameter length of 0.1 to 1.0 μm with a density of ≤9500 particles/mm.sup.2. The invention further relates to a process for the production of a battery electrode foil, its use for the production of accumulators, and accumulators containing the battery electrode foil.

Electromagnetic stirring device in a mould for casting aluminium or aluminium alloys, wherein the electromagnetic stirring device has a winding core of conductive coils intended for the circulation of a current generating an electromagnetic field of stirring of the molten metal inside the mould. A mould, casting machine and casting plant provided with such an electromagnetic stirring device are also provided. A stirring method in a mould for casting aluminium or aluminium alloys is disclosed, including a phase of supply of phase-shifted currents on an electromagnetic stirring device in a mould.

In various embodiments, wire composed at least partially of arc-melted refractory metal material is utilized to fabricate three-dimensional parts by additive manufacturing.