Patent classifications
B22F2009/0824
SOFT MAGNETIC ALLOY AND MAGNETIC COMPONENT
A soft magnetic alloy and the like which simultaneously satisfy a high saturation magnetic flux density Bs and a high corrosion resistance. A soft magnetic alloy includes Mn and a component expressed by a compositional formula of ((Fe.sub.(1−(α+β))Co.sub.αNi.sub.β).sub.1−γX1.sub.γ).sub.(1−(a+b+c+d+e))B.sub.aP.sub.bSi.sub.cC.sub.dCr.sub.e (atomic ratio). X1 is one or more selected from Ti, Zr, Hf, Nb, Ta, Mo, W, Al, Ga, Ag, Zn, S, Ca, Mg, V, Sn, As, Sb, Bi, N, O, Au, Cu, rare earth elements, and platinum group elements. Further, a to e and α to γ are within predetermined ranges. Mn amount f (at %) is within a range of 0.002≤f<3.0. The soft magnetic alloy satisfies a corrosion potential of −630 mV or more and −50 mV or less and a corrosion current density of 0.3 μA/cm.sup.2 or more and 45 μA/cm.sup.2 or less.
Thermo-mechanical Processing Of High-Performance Al-RE Alloys
Production of a bulk Al-RE alloy body (product) using cast billets/ingots (cooling rates <100 C/s) or rapidly solidified Al-RE particulates (cooling rates 10.sup.2-10.sup.6° C./second) that have beneficial microstructural refinements that are further refined by subsequent consolidation to produce a consolidated bulk alloy product having excellent mechanical properties over a wide temperature range such as up to and above 230° C.
Electrically conductive tip member and method for producing the same
An electrically conductive tip member includes: an inner periphery portion including a Cu matrix phase and a second phase that is dispersed in the Cu matrix phase and contains a Cu—Zr-based compound, the inner periphery portion having an alloy composition of Cu-xZr (where x is the atomic percentage of Zr and satisfies 0.5≤x≤16.7); and an outer periphery portion that is present on an outer circumferential side of the inner periphery portion, made of a metal containing Cu, and has higher electrical conductivity than the inner periphery portion.
Electrically conductive tip member and method for producing the same
An electrically conductive tip member includes: an inner periphery portion including a Cu matrix phase and a second phase that is dispersed in the Cu matrix phase and contains a Cu—Zr-based compound, the inner periphery portion having an alloy composition of Cu-xZr (where x is the atomic percentage of Zr and satisfies 0.5≤x≤16.7); and an outer periphery portion that is present on an outer circumferential side of the inner periphery portion, made of a metal containing Cu, and has higher electrical conductivity than the inner periphery portion.
ALUMINUM ALLOY MATERIAL
An aluminum alloy material comprising a composition containing no less than 1.2 at % and no more than 6.5 at % of Fe, no less than 0.15 at % and no more than 5 at % of at least one first element selected from the group consisting of Nd, W, and Sc, and no less than 0.005 at % and no more than 2 at % of at least one second element selected from the group consisting of C and B, the balance being Al and inevitable impurities.
ALUMINUM ALLOY MATERIAL
An aluminum alloy material comprising a composition containing no less than 1.2 at % and no more than 6.5 at % of Fe, no less than 0.15 at % and no more than 5 at % of at least one first element selected from the group consisting of Nd, W, and Sc, and no less than 0.005 at % and no more than 2 at % of at least one second element selected from the group consisting of C and B, the balance being Al and inevitable impurities.
Method for manufacturing powder magnetic core
The invention provides a method for manufacturing a powder magnetic core through simple compression molding and capable of manufacturing a complicatedly shaped powder magnetic core with reliable high strength and insulating properties. The invention is directed to a method for manufacturing a powder magnetic core with a metallic soft magnetic material powder, the method including: a first step including mixing a soft magnetic material powder and a binder; a second step including compression molding the mixture obtained after the first step; a third step including performing at least one of grinding and cutting on the compact obtained after the second step; and a fourth step including heat-treating the compact after the third step, wherein in the fourth step, the compact is heat-treated so that an oxide layer containing an element constituting the soft magnetic material powder is formed on the surface of the soft magnetic material powder.
Method for manufacturing powder magnetic core
The invention provides a method for manufacturing a powder magnetic core through simple compression molding and capable of manufacturing a complicatedly shaped powder magnetic core with reliable high strength and insulating properties. The invention is directed to a method for manufacturing a powder magnetic core with a metallic soft magnetic material powder, the method including: a first step including mixing a soft magnetic material powder and a binder; a second step including compression molding the mixture obtained after the first step; a third step including performing at least one of grinding and cutting on the compact obtained after the second step; and a fourth step including heat-treating the compact after the third step, wherein in the fourth step, the compact is heat-treated so that an oxide layer containing an element constituting the soft magnetic material powder is formed on the surface of the soft magnetic material powder.
ALLOY, ALLOY POWDER, ALLOY MEMBER, AND COMPOSITE MEMBER
The present invention provides an alloy, an alloy powder, an alloy member, and a composite member which are excellent in corrosion resistance and wear resistance, have crack resistance, and are suitable for an additive manufacturing method and the like. An alloy and an alloy powder include, by mass %, Cr: 18 to 22%, Mo: 18 to 28%, Ta: 1.5 to 57%, C: 1.0 to 2.5%, Nb: 0 to 42%, Ti: 0 to 15%, V: 0 to 27%, Zr: 0 to 29%, and a remainder consisting of Ni and unavoidable impurities, where a molar ratio of (Ta+0.7Nb+Ti+0.6V+Zr)/C=0.5 to 1.5 is satisfied. An alloy member is an additively manufactured product or a cast having such a solidification structure, and the solidification structure is a dendrite-like crystal structure having a metal phase having a face-centered cubic structure and carbides.
METAL POWDER PRODUCING APPARATUS AND METAL POWDER PRODUCING METHOD
A metal powder producing apparatus includes a molten metal supply unit, a cylinder body, and a cooling liquid introduction unit. The molten metal supply unit discharges a molten metal. The cylinder body is capable of being formed with a layer of a cooling liquid for cooling the molten metal on an inner circumference surface of the cylinder body. The cooling liquid introduction unit supplies the cooling liquid to an upper inside of the cylinder body. The inner circumference surface of the upper inside of the cylinder body has a substantially elliptical shape.