This disclosure, and the exemplary embodiments provided herein, include AM processed Ti-MMCs reinforced with either aluminum oxide or tantalum pentoxide. According to an exemplary embodiment, composite feedstock powders of Ti-6Al-4V (Ti64) with 1% and 3% (by volume) reinforcements of either nano-Al.sub.2O.sub.3 or Ta.sub.2O.sub.5 are prepared by high energy ball milling and then 3-D printed using SLM.

Methods for repurposing waste materials, such as aluminum powder, are disclosed. A method in accordance with an aspect of the present disclosure may comprise collecting a material in a container, the material comprising oxidized aluminum powder, processing the material, which includes heating the material to melt at least a portion of the oxidized aluminum powder, and forming the processed material into at least one component.

The sheath (3) is a material, which includes an aluminium (Al) matrix, in which nanometric aluminium oxide particles (Al.sub.2O.sub.3) are homogenously dispersed, the content of Al.sub.2O.sub.3 is 0.25 to 5 vol. % and the balance is Al. It is preferred that Al.sub.2O.sub.3 originates from the surface layer present on Al powder used as feedstock material for consolidation. The superconductor based on magnesium diboride (MgB.sub.2) core (1) is fabricated by powder-in-tube or internal magnesium diffusion to boron technology, while the tube is the Al+Al.sub.2O.sub.3 composite, which is a product of powder metallurgy. A loose Al powder is pressed by cold isostatic pressing, and then the powder billet is degassed at elevated temperature and under vacuum, and then is hot extruded into a tube. A thin diffusion barrier (2) tube filled up with a mixture of Mg and B powders or Mg wire surrounded with B powder is placed into the Al+Al.sub.2O.sub.3 composite tube under inert gas or vacuum. Such composite unit is cold worked into a thin wire and then annealed at 625-655° C. for 8-90 min, what results in a formation superconducting MgB.sub.2 in a wire's core (1).

An open-pored metal body, which is formed having a core layer (A) consisting of Ni, Co, Fe, Cu, Ag or an alloy formed having one of said chemical elements, wherein one of said chemical elements is present in the alloy at more than 25 at %, and a gradated layer (B) is formed on surfaces of the core layer (A), said gradated layer being formed by intermetallic phase or mixed crystals of Al, and a layer (C), which is formed having aluminum oxide, is formed on the gradated layer (B).

The invention is related to a soft-magnetic powder comprising coated particles, the coated particles comprising a core and a shell, the core having an average particle size D.sub.50 in a range from 0.1 μm to 100 μm and comprising iron, wherein the shell has a thickness of not more than 20 nm and comprises at least two solid oxides and wherein the shell comprises at least three layers and the shell comprises more than one layers of a first solid oxide and at least one layer of a second solid oxide, wherein the more than one layers of the first solid oxide and the at least one layer of the second solid oxide are arranged in an alternating manner. The invention is further related to a process for the production of the soft-magnetic powder, a use of the soft-magnetic powder and an electronic component comprising the soft-magnetic powder.

A method of manufacturing a composite material for thermal shields, and a composite material manufactured by the method are proposed. The method may include preparing a mixed powder including (i) a metal powder including a powder of aluminum or aluminum alloy and (ii) a polymer or ceramic powder. The method may also include sintering the mixed powder through pressureless sintering or spark plasma sintering to produce a composite material. According to the present disclosure, a powder of polymer, ceramic, and/or metal which have a relatively low level of thermal conductivity can be compounded with a metal material including aluminum through a sintering process of powder metallurgy, such as pressureless sintering or spark plasma sintering. Thus, a heterogeneous composite material with a low-level thermal conductivity (10 W/mk or less) can be obtained, and the composite material can be used as a material for various thermal shields.

A method of manufacturing a functional sheet according to an embodiment of the present invention, comprise powdering a filler with specific functional component and a binder, charging the filler and the binder with second polarity, spraying the binder and the filler onto an upper surface of an electrode plate charged with first polarity opposite to the second polarity, heat-treating the binder and filler, pressing an upper surface of the filler with a rolling roller, and separating the binder and the filler from the electrode plate. Therefore, the method can improve functionality while reducing harmfulness by manufacturing the functional sheet using a powdered filler and binder without using an organic solvent.

Articles are manufactured using self-propagating high-temperature synthesis (SHS) reactions. Particulates including reactants can be blended to form a particulate blend. The particulate blend can be preformed. The preform article can be heated to a pre-heat temperature being below an auto-activation temperature and above a minimum compression activated synthesis temperature. Compressive stress can be exerted on the preform article at the pre-heat temperature to initiate the SHS reaction between the reactants and thereby form a product metallic compound. At approximately peak temperature, a flow stress of the product metallic compound can be exceeded to substantially reduce porosity and thereby form a shaped substantially dense article.

The present disclosure relates to an iron-based mixed powder having excellent uniformity, fluidity and moldability by applying polyamide as a binder, and a method for manufacturing the same. The iron-based mixed powder according to an embodiment of the present disclosure is composed of a mixture of a raw material of mixed powder in which iron-based powder and additive powder are mixed, and polyamide as a binder, wherein 0.03 to 1.50 parts by weight of the binder is mixed based on 100 parts by weight of the raw material of the mixed powder.

A method includes applying a material coating to a surface of a machine component, wherein the material coating is formed from a combination of a hardfacing material, aluminum-containing particles, and a braze material. The method also includes thermally treating the material coating at a temperature to generate an oxide layer comprising aluminum from the aluminum-containing particles, wherein the oxide layer is configured to reduce oxidation of the hardfacing material, and the braze material is configured to facilitate binding between the material coating and the surface of the machine component.