A system may include a powder source; a powder delivery device; an energy delivery device; and a computing device. The computing device may be configured to: control the powder source to deliver metal powder to the powder delivery device; control the powder delivery device to deliver the metal powder to a surface of an abrasive coating; and control the energy delivery device to deliver energy to at least one of the abrasive coating or the metal powder to cause the metal powder to be joined to the abrasive coating.

The present invention relates to graphene coated iron based particles and a method of producing such. Provided is a composite powder suitable for powder metallurgy and additive manufacturing processes comprising particles of an iron based material with a coating of a graphene based material wherein the concentration of the graphene based material is between 0.1 wt % and 1.0 wt %.

Provided are an alloy powder having excellent environmental resistance even in an environment where corrosion and wear are active simultaneously, and an alloy coating using the powder. A Ni—Fe base alloy powder comprising Cr of 15% by mass or more and 35% by mass or less, Fe of 10% by mass or more and 50% by mass or less, Mo of 0% by mass or more and 5% by mass or less, Si of 0.3% by mass or more and 2% by mass or less, C of 0.3% by mass or more and 0.9% by mass or less, B of 4% by mass or more and 7% by mass or less, and a balance of Ni and incidental impurities.

A fiber with metal ions excited by luminous energy and a manufacturing method thereof are provided. The method includes: adding dry copper nanopowder with a particle size not more than 48 nm after mixing to a fiber slurry, to form a first mixed liquid; mixing and stirring the first mixed liquid and an additive, and performing an electrochemical reaction, to form a second mixed liquid, where the additive contains at least one of graphene, Ge ions, and Zr ions; performing energy exciting on the second mixed liquid, to form a mixed material; drying the mixed material, to remove moisture contained in the mixed material; extruding at least one fibril from the mixed material by using a spinning device; passing the at least one fibril through a plurality of rollers and performing stretching; and performing cooling and shaping on at least one stretched fibril, to form a final fiber product.

The invention relates to a method for producing a part, comprising the production of successive solid metallic layers (201...20n), each layer being produced by depositing a metal (25) called filler metal, said method being characterized in that the part has a specific grain structure.

The invention also relates to a part obtained by means of this method and an alternative method.

The alloy used in the additive manufacturing method of the invention makes it possible to obtain parts with exceptional properties.

The disclosure describes an example technique that includes cold spraying first particles and second particles of a metal alloy on at least a portion of a surface of a substrate to form a deposit on the surface of the substrate. The first and second particles have been subjected to different heat treatments prior to cold spraying. Cold spraying involves accelerating the first particles and the second particles toward the surface of the substrate without melting or creating other thermally induced changes to a microstructure of the first and second particles. As a result, the first particles form a first, heat-treated component and the second particles form a second non-heat-treated or differently-heat-treated component, and the particles and substrate are not subject to a heat treatment during the cold spray process that may further modify their thermomechanical properties.

Methods for preparing a layered metal nanocomposite and a layered metal nanocomposite. The method includes mixing a magnesium salt and an aluminum salt to form a Mg.sup.2+/Al.sup.3+ solution. The Mg/Al has a molar ratio of between 0.5:1 to 6:1. Then a diamondoid compound is added to the Mg.sup.2+/Al.sup.3+ solution to form a reactant mixture. The diamondoid compound has at least one carboxylic acid moiety. The reactant mixture is heated at a reaction temperature for a reaction time to form a Mg/Al-diamondoid intercalated layered double hydroxide. The Mg/Al-diamondoid intercalated layered double hydroxide is thermally decomposed under a reducing atmosphere for a decomposition time at a decomposition temperature to form the layered metal nanocomposite.

Polycrystalline diamond constructions are formed from a mixture of diamond grains including a first volume of fine-sized diamond grains, and a second volume of coarse-sized diamond grains. The fine-sized diamond grains are partially graphitized, and the coarse-sized diamond grains are not graphitized. The mixture of diamond grains is subjected to high pressure/high temperature sintering process conditions in the presence of a sintering aid thereby forming polycrystalline diamond. Contact areas between coarse-sized diamond grains in the polycrystalline diamond construction are substantially free of graphite.

Some variations provide a system for producing a functionalized powder, comprising: an agitated pressure vessel; first particles and second particles contained within the agitated pressure vessel; a fluid contained within the agitated pressure vessel; an exhaust line for releasing the fluid from the agitated pressure vessel; and a means for recovering a functionalized powder containing the second particles disposed onto surfaces of the first particles. A preferred fluid is carbon dioxide in liquefied or supercritical form. The carbon dioxide may be initially loaded into the pressure vessel as solid carbon dioxide. The pressure vessel may be batch or continuous and is operated under reaction conditions to functionalize the first particles with the second particles, thereby producing a functionalized powder, such as nanofunctionalized metal particles in which nanoparticles act as grain refiners for a component ultimately produced from the nanofunctionalized metal particles. Methods for making the functionalized powder are also disclosed.

A system may include a powder source; a powder delivery device; an energy delivery device; and a computing device. The computing device may be configured to: control the powder source to deliver metal powder to the powder delivery device; control the powder delivery device to deliver the metal powder to a surface of an abrasive coating; and control the energy delivery device to deliver energy to at least one of the abrasive coating or the metal powder to cause the metal powder to be joined to the abrasive coating.