B22F7/002

Multilayer ceramic electronic component and electrically conductive paste for resin electrode
11581137 · 2023-02-14 · ·

A multilayer ceramic capacitor includes a ceramic base body including ceramic layers and internal electrode layers, which are stacked on each other, and a pair of external electrodes provided on the end surfaces of the ceramic base body and electrically connected to the internal electrode layers. Each of the external electrodes includes an underlying electrode layer and a resin external electrode layer stacked on the underlying electrode layer. The resin external electrode layer includes a thermosetting resin, a metal powder, and an alkyl-based silane coupling agent.

METHOD OF MANUFACTURING GAS PERMEABLE METAL
20230234130 · 2023-07-27 ·

A method of manufacturing a gas permeable metal is provided. First a plurality of metal powder particles is spread out tightly to form a first deposited layer and a second deposited layer is formed over the first deposited layer. Then scan the first and the second deposited layers along a plurality of parallel and spaced linear paths. A gap is formed by a difference between a width of melt pool and a linear distance between the two adjacent linear paths. The linear paths of the first and the second deposited layers are arranged with an angle therebetween. The gaps of the first and the second deposited layers are crossed over to form pores distributed like a grid graph. A plurality of the first and the second deposited layers are stacked and the pores are aligned to form continuous pore channels. Thereby the metal with good venting is produced conveniently.

ADDITIVE MANUFACTURING WITH SEALED PORES
20230028894 · 2023-01-26 ·

Aspects of the disclosure are directed to additively manufacturing a three-dimensional structure. As may be implemented in accordance with one or more embodiments, a plurality of stacked layers are deposited, and for one or more respective layers of the plurality of stacked layers, pores are formed within the layer by applying pulsed energy to the layer. The pulsed energy is used to create a space sealed within the layer and having an inner surface defined by material of the layer.

ADDITIVE MANUFACTURING WITH SEALED PORES
20230028894 · 2023-01-26 ·

Aspects of the disclosure are directed to additively manufacturing a three-dimensional structure. As may be implemented in accordance with one or more embodiments, a plurality of stacked layers are deposited, and for one or more respective layers of the plurality of stacked layers, pores are formed within the layer by applying pulsed energy to the layer. The pulsed energy is used to create a space sealed within the layer and having an inner surface defined by material of the layer.

METHOD TO PRODUCE AN ADDITIVELY MANUFACTURED, GRADED COMPOSITE TRANSITION JOINT
20230211415 · 2023-07-06 ·

A method for producing an additively manufactured, graded composite transition joint (AM-GCTJ) includes preparing a grating or lattice pattern from a first alloy A; the grating or lattice pattern includes pores in the grating or lattice patterns. The grating pattern is built from a first end to a second end being denser on the first end than on second end, and gradually reduces density by increasing the pore size and/or reducing density of the grating or lattice pattern; adding a second alloy B powder to the second end of grating or lattice pattern. The second alloy B powder is filled towards the first end. A composite is formed of first alloy A and second alloy B powder in the AM-GCTJ. The composite is subjected to hot isotropic pressing (HIP) to densify the composite. The second alloy B is graduated from the first end to the second end O of AM-GCTJ.

METAL BODIES AND METHOD FOR PRODUCTION THEREOF
20220387986 · 2022-12-08 · ·

The present invention relates to methods for producing coated metal bodies by applying a metal powder composition to a metal body, such that a coated metal body is obtained, the coating of which contains one or more wax components; heating the coated metal body to the melting temperature of at least one of the wax components and subsequent cooling to room temperature, such that a coated metal body is obtained; and thermally treating the coated metal body in order to achieve alloy formation between metal portions of metal body and metal powder composition, wherein the metal body comprises nickel, cobalt, copper and/or iron and the metal powder composition comprises a metal component in powder form, which contains aluminium, silicon or magnesium in elemental or alloyed form. By melting and cooling the wax, the method makes metal bodies having a more uniform alloy coverage accessible. The invention furthermore relates to methods wherein the metal body is subsequently treated with a basic solution. The present invention additionally comprises the metal bodies obtainable by the method according to the invention, which find application as load-bearing and structural components, for example, and in catalyst converter technology.

Additive Manufacturing of Porous Coatings Separate From Substrate
20220387163 · 2022-12-08 ·

An implant is produced by fabricating first and second layers. The first layer of repeated and truncated building units is fused together to define pores. The second layer of repeated and truncated building units are fused together to define pores and fused onto the first layer of truncated building units. The first and the second layers form at least part of a porous portion of the implant. The formed porous portion is attached onto a base portion of an implant. The truncated building units of each of the first and the second layers are in the form of spatially overlapping three-dimensional shapes.

LIGHTWEIGHT LIQUID METAL EMBEDDED ELASTOMER COMPOSITE
20220363865 · 2022-11-17 ·

A lightweight liquid metal composition and a method for producing a lightweight liquid metal composition. The composition includes: a liquid metal inclusion; a low-density phase including a plurality of particles; and an elastic polymer. The method includes: combining a low-density phase with a liquid metal to produce a multiphase liquid metal (LM), the low-density phase including a material having a density less than a density of the LM; mixing the multiphase LM with an elastomer to produce an emulsion; and curing the emulsion to produce a lightweight LM composition.

Preparation method for composite material
11491765 · 2022-11-08 · ·

The present application provides a method for preparing a composite material. The present application provides a method for preparing a composite material comprising a metal porous body and a polymer component, wherein the polymer component is formed in an asymmetrical structure, and a composite material prepared in such a manner.

Preparation method for metal foam
11612933 · 2023-03-28 · ·

A method for preparing a metal foam is provided which can freely control characteristics, such as pore size and porosity, of the metal foam, prepare the metal foam in the form of films or sheets which have conventionally been difficult to produce, particularly the form of thin films or sheets as well, and prepare a metal foam having excellent other physical properties such as mechanical strength. It is also possible to efficiently form a structure in which the metal foams as above are integrated with good adhesive force on a metal base material.