A cutting tool mounting assembly includes a base that defines a receptacle. A bushing is configured to be received in the receptacle and includes an aperture. A rotatable cutting tool is received in the aperture of the bushing. The rotatable cutting tool includes a cutting tip. The cutting tool mounting assembly includes a split, modular and wireless wear detection system including a target proximate the cutting tip for emitting a signal representative of the wear of the cutting tip, a sensor element for detecting the signal emitted by the target at a spaced apart location with respect to the target, a data recording and data transmitting device for recording data from the sensor element and for wirelessly communicating the data to a processor and/or a display device.

Technology for turning selected portions of a workpiece by a cutting tool is described. The described technology can provide methods and apparatuses for turning areas of a part so that corner strikes are avoided upon material entry, burr formation upon material exit is eliminated or significantly reduced, and/or the instantaneous cut depth continuously changes to avoid notch formation. The resulting superior machining conditions can enable more aggressive machining parameters to be used in the tool path, thereby resulting in reduced machining time and load.

This invention relates to cutting tools used to machine materials to produce new surfaces and chips of removed material. Embodiments of this invention allow round rotating cutting inserts to be used in a more economical way, with improved accuracy, with improved sealing, and with greater ease of use. The rotary support device and cutting inserts may be used in either radial or tangential mounting types of cutters. It also provides a built-in, fully sealed means of fine adjustment of the cutting insert that is useful in some applications.

A cutting insert is configured to include: a first portion having a rake face, a flank face, a cutting edge, and a face facing an insert attachment portion at an end of a tool main body; and a second portion having a side surface including at least one flat plane that is parallel to a center line of a tool or inclined at a prescribed angle to the center line. The second portion extends continuously to a region surrounded by the face of the first portion. The second portion is fitted into the tool main body to position the cutting insert and to prevent the cutting insert from rotating.

A sialon sintered body and a cutting insert each having thermal shock resistance and VB wear resistance. The sialon sintered body and the cutting insert contain β-sialon and 21R-sialon and exhibit an X-ray diffraction peak intensity ratio R[(I.sub.21R/I.sub.A)×100] of 5% or greater and smaller than 30%, wherein I.sub.A represents the sum of the peak intensities of the sialon species, and I.sub.21R represents the peak intensity of 21R-sialon, the ratio being calculated from the peak intensities of the sialon species obtained by using X-ray diffractometry.

A cutting tool has an insert holder with an indexable cutting insert removably secured therein. The cutting insert has upper and lower end surfaces with a peripheral side surface and a through bore extending therebetween, and a plurality of upper cutting edges formed on an upper peripheral edge. The peripheral side surface includes a non-circular upper relief surface adjacent the upper peripheral edge and a circular upper abutment surface spaced apart from the upper peripheral edge. Each upper cutting edge exhibits mirror symmetry about a bisector plane, and is non-linear in a side view. The through bore has an inner undercut formed by upper and lower bore surfaces located on opposite sides of a median plane, and a clamping member makes contact with one of the upper and lower bore surfaces at an inner contact zone located between the median plane and a seat surface of the insert holder.

A turning insert includes a top surface, an opposite bottom surface, and a reference plane therebetween. A center axis intersects the top and bottom surfaces and a side surface connects the top and bottom surfaces. A circular cutting edge is adjacent the top surface and the side surface. The top surface includes a set of first protrusions, which are elongated in a direction parallel to the adjacent cutting edge.. A greatest distance from the reference plane to the first protrusions is greater than a distance from the reference plane to the cutting edge. The bottom surface has a set of radial grooves and includes a set of flat surfaces. The flat surfaces extend in a plane parallel to the reference plane, wherein in a top view each first protrusion is symmetrical in relation to a line extending between the center axis and a mid-point of the first protrusion.

A turning tool includes a tool body, insert seat and a turning insert. The turning insert has a top surface and an opposite bottom surface, a reference plane between the top and bottom surfaces, and a center axis intersecting the top and bottom surfaces. A circular cutting edge of the insert is concentric in relation to the center axis. The bottom surface includes a set of radial grooves and a set of flat surfaces. The flat surfaces extend in a plane parallel to the reference plane. The insert seat includes a bottom surface and a rear surface. The bottom surface of the insert seat has a first ridge and a support surface, wherein at least one of the flat surfaces of the turning insert is in contact with the support surface. A cross-section of the first ridge is smaller than a corresponding cross section of one of the radial grooves.

An insert based on an aspect includes a first face, a second face located opposite to the first face, a third face located between the first face and the second face, and a cutting edge located on an intersection of the first face and the third face. The first face includes a first region inclined so as be close to the second face as being separated away from the cutting edge. A virtual straight line orthogonal to the cutting edge is set as a first virtual straight line in a front view of the first face. A ten-point average of roughness the first region in a direction along the first virtual straight line is expressed by Rz1a and a ten-point average of roughness of the first region in a direction along the cutting edge is expressed by Rz1b, and Rz1a is larger than Rz1b.

This invention relates to finish machining, including a tool and the method of its use. Embodiments of this invention allow a cutting insert to be indexed quickly without loosening the insert retainer (screw or clamp) and not changing the depth-of-cut position of the tooth tip. The indexing motion is achieved by rotating a rotor, either manually or by way of a motor included on the tool. In some cases, between indexes, a small angle may be imparted to the rotor in order to adjust slightly the depth-of-cut position of the tooth tip in order to compensate for it being worn, or in other cases to precisely match the depth of cut of the tooth tips on multiple cutting teeth. The method involves setting up the path the tool will follow, then setting the feed per finishing tooth to be unconventionally large relative to the maximum depth of cut along the path. Using a round cutting insert, in particular a tangentially-mounted one or one that exhibits comparable curved edge profile, provides a large tooth-tip radius of curvature which in turn results in a good/smooth surface finish in spite of the unconventionally high feed per finishing tooth.