There is provided a drill tool assembly for drilling metallic or other materials, comprising a holder having a mounting slot in which a cutting insert is positioned, and a through tool coolant supply system. The drilling tool system allows for the application of coolant to the rake surfaces of the cutting insert in a manner which facilitates enabling higher penetration rates while maintaining integrity of the cutting edges of the cutting insert. The drilling tool system comprises a holder having a rotational axis and mounting slot. A cutting insert with sides positioned adjacent the side surfaces of the mounting slot and cutting edges extending from the rotational axis is mounted in the slot. The insert includes rake surfaces adjacent the cutting edges that are positioned above the mounting slot. At least one coolant channel is disposed with at least one coolant outlet directed at the sides of the insert at a position below the rake surfaces. The coolant outlet is configured to disperse coolant in a curtain across the entire rake face of each cutting edge.

In a cutting tool having an indexable lay-down cutting insert with a central body portion and three circumferentially spaced apart cutting portions, the cutting insert is removably secured to an elongated holding portion of an insert holder. Each cutting portion has a cutting edge with first and second cutting end points, the cutting edge formed at the intersection of an upward facing rake surface and a radially outward facing relief surface. In a top view of the cutting insert, parallel imaginary first and second vertical planes containing the first and second cutting end points, intersect the central body portion at first and second body side points, which are located first and second cutting distances from the first and second cutting end points, respectively. Each of the first and second cutting distances is greater than twenty-five percent of the first radius of an imaginary first circle circumscribing the cutting insert.

There is provided a drill tool assembly for drilling metallic or other materials, comprising a holder having a mounting slot in which a cutting insert is positioned, and a through tool coolant supply system. The drilling tool system allows for the application of coolant to the rake surfaces of the cutting insert in a manner which facilitates enabling higher penetration rates while maintaining integrity of the cutting edges of the cutting insert. The drilling tool system comprises a holder having a rotational axis and mounting slot. A cutting insert with sides positioned adjacent the side surfaces of the mounting slot and cutting edges extending from the rotational axis is mounted in the slot. The insert includes rake surfaces adjacent the cutting edges that are positioned above the mounting slot. At least one coolant channel is disposed with at least one coolant outlet directed at the sides of the insert at a position below the rake surfaces. The coolant outlet is configured to disperse coolant in a curtain across the entire rake face of each cutting edge.

A single-crystal diamond cutting tool is provided with a flank and a rake face, a cutting edge being provided at a boundary between the flank and the rake face, an inclined surface being provided at a location distant from the cutting edge, the inclined surface being contiguous to the rake face and inclined at 0.05 degrees or more and 80 degrees or less with respect to the rake face, the rake face having a roughness Ra of 1 .Math.m or less, the cutting edge being provided with a chamfered surface or round honing having a width of 1 .Math.m or less, the cutting edge having projections and depressions having a width of 100 nm or less and smaller than that of the chamfered surface or round honing.

A cutting insert 2 includes an upper surface 6, a lower surface 7 on a side opposite to the upper surface 6, and a peripheral side surface 8 connecting the upper surface 6 and the lower surface 7. A cutting edge 61 is formed in at least a part of a first ridgeline 60 where the upper surface 6 and the peripheral side surface 8 intersect. At least one bottomed recess 10 recessed from the lower surface 7 to the upper surface 6 is formed in an outer peripheral portion of the lower surface 7. Each of the recesses 10 is formed in a substantially triangular shape having a first vertex P, a second vertex Q, and a third vertex R. The first vertex P and the second vertex Q are respectively positioned on a second ridgeline 70 where the lower surface 7 and the peripheral side surface 8 intersect. The third vertex R is positioned on the lower surface 7 and separated from the second ridgeline 70.

A cutting insert for a cutting tool includes a body having a cutting edge, a rake face, and micro channels provided on the rake face adjacent the cutting edge. The micro channels define a grid pattern of micro channels that intersect each other in a region of the rake face where contact between a chip and the rake face is assumed to occur during cutting with the cutting insert.

An assembly of a generally rhombus-shaped reversible cutting insert and a support seat. Each end surface of the cutting insert has a corner abutment surface adjacent each nose cutting edge, at least one inner abutment surface on one side of a lateral plane, and at least one inner abutment surface on the opposite side of the lateral plane, and each corner abutment surface is located closer to a median plane than its adjacent nose cutting edge. In each index position of the cutting insert on the support seat, only one corner abutment surface is in operative contact with one of a plurality of protruding supporting members of the support seat, and only the at least one inner abutment surface located on the opposite side of the lateral plane from the operative corner abutment surface is in contact with the at least one remaining supporting member.

A blade positioning structure of a disposable milling cutter includes a cutter body and a disposable blade. The cutter body is peripherally provided with a blade seat. By passing a screw through the disposable blade and the blade seat, the disposable blade is locked to the blade seat. The blade seat has a blade seat surface and a sidewall; the blade seat surface has a groove; the disposable blade has a bottom surface provided with a projection corresponding in shape to the groove; and when the disposable blade is locked to the blade seat, the blade seat surface and the groove of the latter lie respectively and tightly against the bottom surface and the projection of the former.

A cutting insert includes a body having an upper face, a lower face, a plurality of planar flank faces joining the upper and lower faces, and a plurality of curved flank faces joining the plurality of flank faces. A T-land is formed at a downward sloping angle with respect to the upper face. A cutting edge is formed at an intersection of a respective flank face and the T-land. A curved cutting edge is formed at an intersection of a respective curved flank face and the T-land. A micro-channel is formed in one of the flank faces, the curved flank faces and the T-land and proximate one of the cutting edge and the curved cutting edge.

A tube-facing machine includes a driving unit including a driving shaft and a motor for rotating the driving shaft, a cutting unit including a cutting tip mounted to the front end of the driving shaft and having a blade, and a tube-mounting unit. The cutting tip is disposed such that an angle between an imaginary reference line extending outwards from the center point of the tube in a radial direction and an imaginary line extending from the center point of the tube to a point at which the blade meets the inner circumference of the tube in a rotating direction of the cutting tip is greater than an angle between the imaginary reference line and another imaginary line extending from the center point of the tube to a point at which the blade meets the outer circumference of the tube in the rotating direction of the cutting tip.