There is provided a drill tool assembly for drilling metallic or other materials, comprising a holder having a mounting slot in which a cutting insert is positioned, and a through tool coolant supply system. The drilling tool system allows for the application of coolant to the rake surfaces of the cutting insert in a manner which facilitates enabling higher penetration rates while maintaining integrity of the cutting edges of the cutting insert. The drilling tool system comprises a holder having a rotational axis and mounting slot. A cutting insert with sides positioned adjacent the side surfaces of the mounting slot and cutting edges extending from the rotational axis is mounted in the slot. The insert includes rake surfaces adjacent the cutting edges that are positioned above the mounting slot. At least one coolant channel is disposed with at least one coolant outlet directed at the sides of the insert at a position below the rake surfaces. The coolant outlet is configured to disperse coolant in a curtain across the entire rake face of each cutting edge.

There is provided a drill tool assembly for drilling metallic or other materials, comprising a holder having a mounting slot in which a cutting insert is positioned, and a through tool coolant supply system. The drilling tool system allows for the application of coolant to the rake surfaces of the cutting insert in a manner which facilitates enabling higher penetration rates while maintaining integrity of the cutting edges of the cutting insert. The drilling tool system comprises a holder having a rotational axis and mounting slot. A cutting insert with sides positioned adjacent the side surfaces of the mounting slot and cutting edges extending from the rotational axis is mounted in the slot. The insert includes rake surfaces adjacent the cutting edges that are positioned above the mounting slot. At least one coolant channel is disposed with at least one coolant outlet directed at the sides of the insert at a position below the rake surfaces. The coolant outlet is configured to disperse coolant in a curtain across the entire rake face of each cutting edge.

A cutting insert is provided, comprising a top surface, a bottom surface, a plurality of side surfaces spanning therebetween, and a cutting edge formed at an intersection of the side surface and a forwardly-disposed portion of the top the surface. It further comprises a cooling cavity projecting into the insert, a top end thereof being disposed further forwardly than an open bottom end thereof. The cooling cavity defines at least one molding axis such that a solid element having the shape of the cooling cavity and completely inserted therein may be retracted intact therefrom along a linear path parallel to the molding axis. A circumscribing portion is formed on the side surfaces encircling the cutting insert. The circumscribing portion is formed parallel to the molding axis and has a non-zero height along its entire extent. The cutting insert does not extend beyond the circumscribing portion.

Provided is a cutting insert having two cutting parts that is capable of entering a workpiece more deeply and easily supports machining of a groove or hole having a small diameter in a workpiece. A cutting insert includes: a body having at least an inner surface to be fixed to a tool body of a cutting tool and an outer surface opposed to the inner surface; and two cutting parts protruding in opposite directions in a longitudinal direction of the body. The cutting part includes: a cutting upper surface; a cutting front surface; and a first cutting side surface and a second cutting side surface. A front cutting edge is located on an edge between the cutting upper surface and the cutting front surface. In a projection view of the body as seen from the longitudinal direction, the cutting upper surfaces of the two cutting parts are oriented in directions opposed to each other, and front cutting edges of the two cutting parts are disposed so as to be more away from each other as being closer to the first cutting side surface from the second cutting side surface.

A non-indexable, one-sided cutting insert includes opposite insert side surfaces which define an insert width therebetween, opposite insert front and rear surfaces which extend between the insert side surfaces and define an insert depth therebetween and opposite insert top and bottom surfaces which extend between the insert side surfaces and the insert front and rear surfaces. The insert top and bottom surfaces define an insert height therebetween. The insert further includes a main cutting edge formed at an intersection between the insert top and front surfaces. A maximum value of the insert width is smaller than minimum value of the insert height, and a minimum value of the insert depth. The insert includes a deep opening which opens out only to the insert bottom surface and defines an opening depth. A depth ratio defined between the opening depth and the insert height is greater than 0.3.

This invention relates to cutting tools used to machine materials to produce new surfaces and chips of removed material. Embodiments of this invention allow round rotating cutting inserts to be used in a more economical way, with improved accuracy, with improved sealing, and with greater ease of use. The rotary support device and cutting inserts may be used in either radial or tangential mounting types of cutters. It also provides a built-in, fully sealed means of fine adjustment of the cutting insert that is useful in some applications.

In one aspect, a pipe cutting assembly is provided and includes a first base, a second base and a cutting insert. The first base includes a first projection and a first coupling aperture defined in the first projection. The second base is separate from the first base and includes a second projection and a second coupling aperture defined in the second projection. The cutting insert includes a cutting edge and an insert aperture defined therein. The cutting insert interchangeably couples to the first base and the second base. With the cutting insert coupled to the first base, the first projection is at least partially positioned in the insert aperture, and, with the cutting insert coupled to the second base, the second projection is at least partially positioned in the insert aperture. In one aspect, a pipe machining apparatus is provided and includes this pipe cutting assembly.

A cutting insert is provided, comprising a top surface, a bottom surface, a plurality of side surfaces spanning therebetween, and a cutting edge formed at an intersection of the side surface and a forwardly-disposed portion of the top the surface. It further comprises a cooling cavity projecting into the insert, a top end thereof being disposed further forwardly than an open bottom end thereof. The cooling cavity defines at least one molding axis such that a solid element having the shape of the cooling cavity and completely inserted therein may be retracted intact therefrom along a linear path parallel to the molding axis. A circumscribing portion is formed on the side surfaces encircling the cutting insert. The circumscribing portion is formed parallel to the molding axis and has a non-zero height along its entire extent. The cutting insert does not extend beyond the circumscribing portion.

A clamping device is configured to clamp a cutting insert onto a holder of a cutting tool. The clamping device contains a clamping bolt and a locking bolt, wherein the clamping bolt is configured to be inserted into each of the cutting insert and the holder. The locking bolt is configured to be inserted into the holder, such that the locking bolt pre-strains the clamping bolt into clamping the cutting insert onto the holder. The clamping bolt is configured rotatable about a longitudinal clamping axis of the clamping bolt relative to each of the cutting insert and the locking bolt, such that the clamping bolt wedge engages with the locking bolt during a clamping bolt rotation about the longitudinal clamping axis.

An indexable drill insert (10) includes a top surface (12), a bottom surface (14), and a plurality of side surfaces (16) adjoining the top surface (12) and the bottom surface (14). A plurality of cutting edges (20) is formed by an intersection of a respective side surface (16) with the top surface (12). One aspect of the invention is that the top surface (12) includes a protruding portion (50) having a backwall (50a) and a segmented portion (52) extending radially outwardly with respect to the protruding portion (50) for effective chip breaking. Another aspect of the invention is that a rake surface (48) has a positive rake angle (RA) that varies along a first cutting edge section (22) of the cutting edge (20) to lower cutting force.