The present invention provides a cutting tool which has a flat top face but still has excellent chip control. The cutting tool includes: a peripheral side face; a top face which is a flat top face constituting a part of an upper surface that is depressed except for the portion of the top face; a cutting edge that is formed at least on a ridge line of a corner R connecting two linear ridge lines, out of ridge lines where the peripheral side face and top face cross; and a fan-shaped rake portion including ridge portions and groove portions, which are disposed alternately and are both depressed so as to be inclined from the corner R, where the crossing line with the top face appears in a wave form, toward a pivot portion which is a center of radial portions.

An assembly of a generally rhombus-shaped reversible cutting insert and a support seat. Each end surface of the cutting insert has a corner abutment surface adjacent each nose cutting edge, at least one inner abutment surface on one side of a lateral plane, and at least one inner abutment surface on the opposite side of the lateral plane, and each corner abutment surface is located closer to a median plane than its adjacent nose cutting edge. In each index position of the cutting insert on the support seat, only one corner abutment surface is in operative contact with one of a plurality of protruding supporting members of the support seat, and only the at least one inner abutment surface located on the opposite side of the lateral plane from the operative corner abutment surface is in contact with the at least one remaining supporting member.

Indexable, double-sided turning inserts for turning operations and and a turning tool are provided with cutting edges at alternating corners on opposite sides of the insert. Chipbreaker structures can be provided without interfering with providing large supporting surfaces. When the insert is used in a cutting operation, chips from one of the cutting edges in use are unlikely to damage cutting edges that are not in use but are on adjacent corners.

A cutting tool insert includes eight identical cutting edges. Each separate cutting edge has a first cutting edge portion and a second cutting edge portion. A corner angle between the first cutting edge portion and the second cutting edge portion is within a range of 75 to <90 degrees. The first cutting edge portion and the second cutting edge portion have substantially the same length to provide a substantially equal cutting depth. As seen along the center axis of the insert a first angle within a range of 14+/−9 degrees is formed between a first imaginary line extending from the center axis to a corner point at the first side surface and a second imaginary line extending from the center axis to an adjacent corner point at the second side surface. A cutting tool insert holder is also disclosed.

A cutting insert is provided, comprising a top surface, a bottom surface, a plurality of side surfaces spanning therebetween, and a cutting edge formed at an intersection of the side surface and a forwardly-disposed portion of the top the surface. It further comprises a cooling cavity projecting into the insert, a top end thereof being disposed further forwardly than an open bottom end thereof. The cooling cavity defines at least one molding axis such that a solid element having the shape of the cooling cavity and completely inserted therein may be retracted intact therefrom along a linear path parallel to the molding axis. A circumscribing portion is formed on the side surfaces encircling the cutting insert. The circumscribing portion is formed parallel to the molding axis and has a non-zero height along its entire extent. The cutting insert does not extend beyond the circumscribing portion.

The present invention provides a cutting tool that can firmly hold four types of cutting inserts by one tool main unit. A cutting insert of a cutting tool 1 has an approximately triangular stereoscopic shape including three corner portions. A tool main unit has a fixing portion that can selectively fix a plurality of types of cutting inserts, including: a negative type cutting insert of which angle of the corner portion exceeds 60°, a positive type cutting insert of which angle of the corner portion exceeds 60°; a negative type cutting insert of which angle of the corner portion is less than 60°; and a positive type cutting insert of which angle of the corner portion is less than 60°. The fixing portion has a bottom face that contacts with a bottom face of the cutting insert, and a side wall face that contacts with a side face of the cutting insert. A portion, which contacts with the cutting insert, of the side wall face of the fixing portion differs depending on the type of the cutting insert.

A turning insert includes a top surface, an opposite bottom surface, and a reference plane therebetween. A center axis intersects the top and bottom surfaces and a side surface connects the top and bottom surfaces. A circular cutting edge is adjacent the top surface and the side surface. The top surface includes a set of first protrusions, which are elongated in a direction parallel to the adjacent cutting edge.. A greatest distance from the reference plane to the first protrusions is greater than a distance from the reference plane to the cutting edge. The bottom surface has a set of radial grooves and includes a set of flat surfaces. The flat surfaces extend in a plane parallel to the reference plane, wherein in a top view each first protrusion is symmetrical in relation to a line extending between the center axis and a mid-point of the first protrusion.

A method of manufacturing a shim and related systems and equipment. A mechanical tool inserted into a shim space defined between two or more components with the mechanical tool in a first configuration. The mechanical tool is free of measurement electronics. The mechanical tool, while in the shim space, is modified such that the mechanical tool assumes a second configuration to establish a plurality of model points corresponding to a boundary surface of the shim space. The mechanical tool is removed from the shim space while maintaining the mechanical tool in the second configuration. Using a measurement station distinct from the tool, the positions of the model points are electronically measured while the mechanical tool is both disposed outside of the shim space and in the second configuration. Machining instructions are generated based on the measured positions. A shim is fabricated based on the generated machining instructions.

A cutting insert and a cutting tool assembly for cutting a workpiece. The cutting tool assembly includes a cutting insert having an upper surface that has a quadrilateral shape so as to include first to fourth insert corner portions, and a shim configured to support the insert. The insert includes an upper surface and a lower surface on which first to sixth inclined mounting portions are respectively formed. The shim simultaneously supports the first to third inclined mounting portions, or simultaneously supports the fourth to sixth inclined mounting portions.

Embodiments of a cutting insert are provided. The cutting insert includes an upper surface, a lower surface, a plurality of side surfaces extending between the upper surface and the lower surface, an insert hole extending through the upper surface and the lower surface, and a corner portion provided with a cutting edge. At least one of the upper surface and the lower surface has a plurality of recesses extending between the insert hole and the corner portion. The plurality of recesses includes a first recess into which one portion of the mounting portion is inserted when the cutting insert is supported by the mounting portion, and a second recess into which another portion of the mounting portion is inserted when the cutting insert is supported by the mounting portion. The second recess has a side wall spaced apart from another portion of the mounting portion.