A cutting insert of a substantially horizontal cylindrical segment shape and having top and bottom surfaces with a circular segment shape. The cutting insert has a convex side and a flat side, a top cutting edge which is formed where the convex side and the top surface meet, and a bottom cutting edge which is formed where the convex side and the bottom surface meet. The cutting insert includes a hole extending from the convex side towards the flat side. The hole is positioned at a center of a surface of the flat side.

A cutting tool includes a substrate of cemented carbide having hard constituents in a metallic binder. The hard constituents include WC. The WC content in the cemented carbide is 80-95 wt %. The cemented carbide has a Fe+Ni+Co+Cr content of 3-13 wt %, an atomic ratio of 0.05<Fe/(Fe+Ni+Co+Cr)<0.35, an atomic ratio of 0.05<Ni/(Fe+Ni+Co+Cr)<0.35, an atomic ratio of 0.05<Co/(Fe+Ni+Co+Cr)<0.35 and an atomic ratio of 0.05<Cr/(Fe+Ni+Co+Cr)<0.35. The crack resistance W measured on the rake face of the cutting tool is at least 25% higher than the W measured on a cross section of the bulk area of the cutting tool.

Provided is a coated cutting tool having improved wear resistance and fracture resistance and a prolonged tool life. The coated cutting tool includes a substrate and a coating layer formed on the substrate. The coating layer includes a first layer containing Ti(C.sub.x1N.sub.1-x1) and a second layer containing (Ti.sub.1-y1Al.sub.y1)N, particles in the first layer have an average particle size of 5 nm or more and less than 100 nm, 1.0≤I(111)/I(200)≤20.0 in the first layer, the first layer has an average thickness of 5 nm or more and 1.0 μm or less, 0.1≤I(111)/I(200)≤1.0 in the second layer, particles in the second layer have an average particle size of more than 100 nm and 300 nm or less, and the second layer has an average thickness of 5 nm or more and 2.0 μm or less.

A bore cutting tool for cutting metal workpieces includes a tool substrate and a tool coating on a surface of the tool substrate. The bore cutting tool includes a plurality of pits in the surface of the tool substrate and wherein the tool coating extends over the pits such that the pit surface includes the tool coating. In this way, the pit dimensions can be retained over prolonged tool life and the pits, with their coated surface, are particularly effective at retaining lubricant so that the thickness of a lubricant film can be increased as compared to a tool without the coated pits. In the embodiments, the pits are formed by laser etching and are present only on the cylindrical land. Average pit depth is suitably in the range 8 μm to 25 μm, average pit width and pit length is independently selected from 40 μm to 250 μm and average pit density may be 20 to 30 pits/mm.sup.2.

A coated tool according to the present disclosure includes a base member and a coating layer located on the base member. The coating layer includes a first peak located in a range of 0° to 90° and a second peak located at a higher angle side than the first peak in a distribution of X-ray intensity indicated at α axis of a pole figure, the X-ray intensity regarding a plane of the cubic crystal. The coating layer further includes a valley part between the first peak and the second peak, and the valley part includes the X-ray intensity smaller than the X-ray intensity at each of the first peak and the second peak.

A coated cutting tool comprises a substrate and a coating layer formed on a surface of the substrate, and has a rake face and a flank. The coating layer comprises an alternating laminate structure in which first compound layers containing AlN and second compound layers containing a compound are laminated in an alternating manner, the compound having a composition represented by formula (1) below:
(Ti.sub.1-xAl.sub.x)N  (1)
(wherein x satisfies 0.40≤x≤0.70). An average thickness T.sub.1 per first compound layer is 5 nm or more to 160 nm or less, and an average thickness T.sub.2 per second compound layer is 8 nm or more to 200 nm or less. A ratio of T.sub.1 to T.sub.2 is 0.10 or more to 0.80 or less. An average thickness T.sub.3 of the alternating laminate structure is 2.5 μm or more to 7.0 μm or less. A ratio (H/E) of hardness H to elastic modulus E is 0.065 or more to 0.085 or less at the rake face or the flank.

A coated tool in a non-limiting embodiment of the present disclosure includes a base and a coating film located on the base. The coated tool includes a first surface, a second surface adjacent to the first surface, and a cutting edge located on at least a part of a ridge part of the first surface and the second surface. The coating film includes an AlTiN film. The coating film has a first compressive stress σ11 in a first direction which is parallel to a surface of the base and intersects with the cutting edge at an angle of 90°, and a second compressive stress σ22 in a second direction which intersects with the first direction at an angle of 90°. The first compressive stress σ11 is different from the second compressive stress σ22.

A cutting tool including a base material and a hard layer provided on the base material, in which the hard layer is composed of a compound represented by Ti.sub.aAl.sub.bB.sub.cN, an atomic ratio a is 0.25 or more and less than 0.55, an atomic ratio b of is 0.45 or more and less than 0.75, an atomic ratio c of is more than 0 and 0.1 or less, a sum of the atomic ratio a, the atomic ratio b and the atomic ratio c is 1, a ratio I.sub.(200)/I.sub.(002) of an intensity I.sub.(200) of an X-ray diffraction peak of a (200) plane to an intensity I.sub.(002) of an X-ray diffraction peak of a (002) plane in the hard layer is 2 to 10, and a full width at half maximum of the X-ray diffraction peak of the (002) plane is 2 degrees to 8 degrees.

A cutting tool made of a cemented carbide substrate of WC, a metallic binder phase and gamma phase is provided. The cemented carbide has a well distributed gamma phase and a reduced amount of abnormal WC grains. The cutting tool has a more predicted tool life and an increased resistance against plastic deformation.

The present disclosure provides a multilayer coated cutting material having increased wear resistance at high temperatures, a method for manufacturing the same, and a cutting tool insert for mechanical machining including the same. According to an embodiment of the present disclosure, the multilayer coated cutting material includes a cemented carbide, cermet, ceramic, a cubic crystal boron nitride-based material or a hard alloy body of high-speed steel, and a cutting layer positioned on the base material and configured in multiple layers.