A cutting insert of a substantially horizontal cylindrical segment shape and having top and bottom surfaces with a circular segment shape. The cutting insert has a convex side and a flat side, a top cutting edge which is formed where the convex side and the top surface meet, and a bottom cutting edge which is formed where the convex side and the bottom surface meet. The cutting insert includes a hole extending from the convex side towards the flat side. The hole is positioned at a center of a surface of the flat side.

A drill ring for a cylindrical core drill bit is disclosed. The drill ring includes at least two ring segments which are constructed from a sintered powder mixture and diamond particles. The diamond particles are arranged on ablation tracks in a plane perpendicular to the cylinder axis and the ring segments are connected to each other on their lateral edges.

A cutting tool having a cutting edge member which forms at least one corner part, wherein a material for the cutting edge member is selected from either diamond, an ultrahigh-pressure sintered body containing cubic boron nitride or a PVD or CVD coating applied to a surface of the ultrahigh-pressure sintered body. At least part of an intersecting edge between an end surface of the cutting edge member and a peripheral side surface thereof is provided with a cutting edge. A chip breaker comprising a breaker wall surface is formed in the end surface of the cutting edge member. The breaker wall surface has at least one projected surface part which bulges outwardly from the cutting tool. As viewed from the end surface, the recessed surface part is arranged so as to be apart from a virtual plane A which is defined so as to divide the corner part into halves.

A method for manufacturing a roll mold by cutting a roll, includes generating a control waveform based on a signal corresponding to a rotary position of the roll, and making a plurality of cuts on a surface of the roll by, while the roll is rotated, reciprocating a cutting blade in a radial direction of the roll in accordance with the control waveform. Making the plurality of cuts includes at each of a plurality of predetermined locations, making a predetermined number of cuts of predetermined depth based on the control waveform. Generating the control waveform includes generating a control waveform dictating that, when multiple cuts are made at a predetermined location, each subsequent cut will have a smaller depth than a preceding cut.

A tool such as a wafer handler or wafer chuck can include a surface having at least one protrusion. A diamond coating is formed from diamond grains sized so that 90% of the grains are between 200 and 300 nanometers, with the diamond coating being deposited on the surface at a temperature below 500 degrees Celsius over the at least one protrusion. Dopants can be used to provide electrical conductivity needed for electrostatic wafer chuck.

A method for manufacturing a cutting tool according to one embodiment is a method for manufacturing a cutting tool, the cutting tool including a base material and a diamond single crystal material fixed to the base material, the diamond single crystal material having a rake face, a flank face continuous with the rake face, and a cutting edge formed by a ridgeline serving as a boundary between the rake face and the flank face. The method for manufacturing a cutting tool according to one form of the present disclosure includes a flank face irradiation step of applying a laser to the diamond single crystal material along the cutting edge from a side of the flank face. The laser has a pulse width of 1×10.sup.−12 seconds or less and a peak output of less than 1 W in the flank face irradiation step.

A single-crystal diamond having a first facet plane is prepared. The single-crystal diamond is fixed to the support based on the first facet plane. An X-ray image of the single-crystal diamond is captured, the X-ray image being an X-ray image in which a crystal orientation of the single-crystal diamond is associated with an X-ray emission direction by associating the support to which the single-crystal diamond is fixed with the X-ray emission direction. A position of an inclusion of the single-crystal diamond in the single-crystal diamond is specified based on the X-ray image. It is determined whether or not a shape of the diamond tool intermediate is extractable from the single-crystal diamond with the inclusion being not included in an inclusion-excluded region. The shape of the diamond tool intermediate is extracted from the single-crystal diamond with the inclusion being not included in the inclusion-excluded region.

A cutting insert that suppresses softening of joint material in a joint surface between a sintered body and a base body to improve the joint strength, and that enables size reduction of the sintered body, is provided. The cutting insert includes a sintered body having a cutting edge, and a base body having a leading end where the sintered body is joined via a braze material. The sintered body includes a front surface on a leading side, an upper surface connected to the front surface and forming the cutting edge with the front surface along a connecting edge with the front surface, a bottom surface opposite the upper surface, a back surface opposite the front surface, and two side surfaces. The sintered body and base body are joined together in a joint surface including the bottom surface and back surface of the sintered body. The joint surface in side view has a step-like shape with a leading side thereof being lower than a trailing side thereof.

A system for fabricating coded lenses includes a cutting tool configured to controllably cut a workpiece at a specified position-dependent depth while traversing a surface of the workpiece along a specified two-dimensional path. A signal generator is operative to generate a signal for controlling fabrication of a coded lens from the workpiece. A vibration tool is operative to ultrasonically vibrate the cutting tool for cutting of gratings on the workpiece.

There is provided a cutting tool in which chip control is improved. A cutting edge member includes a first wall surface which includes a concave surface which is formed to be depressed in a direction away from an intersection point of an imaginary plane and a corner portion and toward the center of a cutting insert in an end view when viewed from a direction facing an end surface, a second wall surface which includes a convex surface which is provided to be connected to the first wall surface at a position spaced apart from the imaginary plane and is protruded in a direction away from the center of the cutting insert in the end view, a third wall surface which includes a convex surface which is provided to be connected to the first wall surface at a position spaced apart from the imaginary plane on an opposite side to the second wall surface across the imaginary plane and is protruded in a direction away from the center of the cutting insert in the end view, and a fourth wall surface which is provided in an area between the first wall surface and the intersection point in the end view, includes a convex surface which is protruded in a direction away from the center of the cutting insert in the end view, and has a height smaller than heights of the second wall surface and the third wall surface in a side view when viewed from a direction facing a side surface.