A drill device includes a drill tip and a drill body having a rear portion. The drill tip includes at least a first clearance surface and the drill body includes at least a first land having a margin. An edge is disposed between the first clearance surface and the margin. A textured area having a plurality of recesses extends along at least a portion of the margin, in the direction of the rear portion of the drill body, from a position of 200 μm from the edge, from a position on the least first clearance surface, or from a position therebetween.

A hole cutter has a substantially cylindrical blade body defining a blade body circumference, a cutting edge formed on one end of the blade body, and an axially-elongated slot formed through the substantially cylindrical blade body. The axially-elongated slot is configured to receive chips flowing from the cutting edge within the interior of the blade body and (i) into the slot and/or (ii) through the slot, to prevent the collection of such chips within the interior of the blade body and/or at an interface between the blade body and the work piece. The axially-elongated slot defines a first end adjacent to the cutting edge, a second end axially spaced further from the cutting edge, and a slot area. The hole cutter further defines a total slot area to blade body circumference ratio within the range of about 0.1 to about 0.3 depending on the size of the hole cutter.

A hole saw includes a cylindrical body having a sidewall with a first end and a second end opposite the first end. The cylindrical body includes a gullet formed in the sidewall between a leading surface, a trailing surface, and a bottom surface of the sidewall. The gullet defines a central longitudinal axis extending between the first and second ends of the sidewall that is obliquely oriented relative to a rotational axis of the hole saw such that the gullet is angled from the first end to the bottom surface in a direction toward a cutting direction of the hole saw. The gullet has a dimension measured parallel to the rotational axis between the first end of the sidewall and the bottom surface of the gullet that is greater than 1.5 inches. The hole saw includes a cutting tooth coupled to the first end of the sidewall adjacent the gullet.

A bore cutting tool for cutting metal workpieces includes a tool substrate and a tool coating on a surface of the tool substrate. The bore cutting tool includes a plurality of pits in the surface of the tool substrate and wherein the tool coating extends over the pits such that the pit surface includes the tool coating. In this way, the pit dimensions can be retained over prolonged tool life and the pits, with their coated surface, are particularly effective at retaining lubricant so that the thickness of a lubricant film can be increased as compared to a tool without the coated pits. In the embodiments, the pits are formed by laser etching and are present only on the cylindrical land. Average pit depth is suitably in the range 8 μm to 25 μm, average pit width and pit length is independently selected from 40 μm to 250 μm and average pit density may be 20 to 30 pits/mm.sup.2.

A conversion assembly for affixing a modern guideway to a manually operated machine tool guideway in a nondestructive manner. The conversion assembly mates to the existing machine tool guideway using surface tension via non-destructive compressive and/or tensile forces in order provide a suitable support surface upon which a modern guideway can be affixed.

A cutting insert for a cutting tool includes a body having a cutting edge, a rake face, and micro channels provided on the rake face adjacent the cutting edge. The micro channels define a grid pattern of micro channels that intersect each other in a region of the rake face where contact between a chip and the rake face is assumed to occur during cutting with the cutting insert.

Clamping device having a receiving opening which is arranged concentrically to a workpiece spindle axis, wherein the clamping device is designed for clamping a gear workpiece comprising a head region and a shaft, the clamping device comprises an annular planar contact surface, which is arranged concentrically to the workpiece spindle axis, is located in a workpiece-side end region of the clamping device, and which extends essentially perpendicular to the workpiece spindle axis, wherein at least one circumferential groove is provided in the workpiece-side end region, which groove extends from an outer surface of the clamping device radially in the direction of the workpiece spindle axis and which provides the clamping device with elasticity in the region of the planar contact surface.

A hole cutter has a substantially cylindrical blade body defining a blade body circumference, a cutting edge formed on one end of the blade body, and an axially-elongated slot formed through the substantially cylindrical blade body. The axially-elongated slot is configured to receive chips flowing from the cutting edge within the interior of the blade body and (i) into the slot and/or (ii) through the slot, to prevent the collection of such chips within the interior of the blade body and/or at an interface between the blade body and the work piece. The axially-elongated slot defines a first end adjacent to the cutting edge, a second end axially spaced further from the cutting edge, and a slot area. The hole cutter further defines a total slot area to blade body circumference ratio within the range of about 0.1 to about 0.3 depending on the size of the hole cutter.

A hole saw includes a cylindrical body having a sidewall with a first end and a second end opposite the first end. The cylindrical body includes a gullet formed in the sidewall between a leading surface, a trailing surface, and a bottom surface of the sidewall. The gullet defines a central longitudinal axis extending between the first and second ends of the sidewall that is obliquely oriented relative to a rotational axis of the hole saw such that the gullet is angled from the first end to the bottom surface in a direction toward a cutting direction of the hole saw. The gullet has a dimension measured parallel to the rotational axis between the first end of the sidewall and the bottom surface of the gullet that is greater than 1.5 inches. The hole saw includes a cutting tooth coupled to the first end of the sidewall adjacent the gullet.

A hole cutter has a substantially cylindrical blade body defining a blade body circumference, a cutting edge formed on one end of the blade body, and an axially-elongated slot formed through the substantially cylindrical blade body. The axially-elongated slot is configured to receive chips flowing from the cutting edge within the interior of the blade body and (i) into the slot, and/or (ii) through the slot, to prevent the collection of such chips within the interior of the blade body and/or at an interface between the blade body and work piece. The axially-elongated slot defines a first end adjacent to the cutting edge, a second end axially spaced further from the cutting edge, and a slot area. The hole cutter further defines a total slot area to blade body circumference ratio within the range of about 0.1 to about 0.3 depending on the size of the hole cutter.