A method and downhole tool assembly, of which the method includes measuring a thickness and a location of an outer diameter surface of the tubular at a plurality of transverse planes of the tubular, simulating a cutting process to determine a position for the outer diameter surface of the tubular in a lathe, such that, after the cutting process that was simulated is conducted, the thickness of the tubular is greater than a minimum thickness and an outer diameter defined by the outer diameter surface of the tubular is less than or equal to a maximum diameter, positioning the tubular in the lathe based on the simulation of the cutting process, cutting the outer diameter surface of the tubular to reduce the outer diameter thereof to at most the maximum diameter and thereby form a turned-down region, and positioning the downhole tool on the tubular in the turned-down region.

A hole saw including a plurality of sidewall openings is provided. The sidewall openings are shaped and grouped in patterns that improve debris ejection of the hole saw and that allow for easy access to the interior of the hole saw for manual debris removal by the user. The opening groups are space from each other by larger uninterrupted areas such that the hole saw has a high strength despite the number and size of openings provided in the saw sidewall.

A hole saw including a plurality of sidewall openings is provided. The sidewall openings are shaped and grouped in patterns that improve debris ejection of the hole saw and that allow for easy access to the interior of the hole saw for manual debris removal by the user. The opening groups are space from each other by larger uninterrupted areas such that the hole saw has a high strength despite the number and size of openings provided in the saw sidewall.

A hole saw including a plurality of sidewall openings is provided. The sidewall openings are shaped and grouped in patterns that improve debris ejection of the hole saw and that allow for easy access to the interior of the hole saw for manual debris removal by the user. The opening groups are space from each other by larger uninterrupted areas such that the hole saw has a high strength despite the number and size of openings provided in the saw sidewall.

A hole saw including a plurality of sidewall openings is provided. The sidewall openings are shaped and grouped in patterns that improve debris ejection of the hole saw and that allow for easy access to the interior of the hole saw for manual debris removal by the user. The opening groups are space from each other by larger uninterrupted areas such that the hole saw has a high strength despite the number and size of openings provided in the saw sidewall.

A method and downhole tool assembly, of which the method includes measuring a thickness and a location of an outer diameter surface of the tubular at a plurality of transverse planes of the tubular, simulating a cutting process to determine a position for the outer diameter surface of the tubular in a lathe, such that, after the cutting process that was simulated is conducted, the thickness of the tubular is greater than a minimum thickness and an outer diameter defined by the outer diameter surface of the tubular is less than or equal to a maximum diameter, positioning the tubular in the lathe based on the simulation of the cutting process, cutting the outer diameter surface of the tubular to reduce the outer diameter thereof to at most the maximum diameter and thereby form a turned-down region, and positioning the downhole tool on the tubular in the turned-down region.

A high-speed precision interrupted ultrasonic vibration cutting method includes steps of: (1) installing an ultrasonic vibration apparatus on a machine tool, and stimulating a cutting tool to generate a transverse vibration, so as to realize varieties of machining processes; (2) realizing an interrupted cutting process by setting cutting parameters and vibration parameters to satisfy an interrupted cutting conditions; and (3) turning on the ultrasonic vibration apparatus and the machine tool, and starting a high-speed precision interrupted ultrasonic vibration cutting process. High-speed precision interrupted ultrasonic vibration cutting is able to be realized through the above steps during machining of difficult-to-machine materials in aviation and aerospace fields. A cutting speed is enhanced significantly, and exceeds a critical cutting speed of a conventional ultrasonic vibration cutting method and an elliptical ultrasonic vibration cutting method and even a high speed range of a traditional cutting method.

A downhole tool assembly includes a tubular having a turned-down region and a raised region extending axially away from the turned-down region. An inner diameter surface of the tubular in the turned-down region has a higher ellipticity than an outer diameter surface in the turned-down region. The outer diameter surface in the turned-down region defines a first center that is offset from a second center defined by the outer diameter surface of the tubular away from the turned-down region. The downhole tool assembly also includes a cylindrical tool disposed at least partially in the turned-down region.

A turning tool has a cutting element for a lathe that uses metal-cutting technology, wherein the cutting element has a tool blade, wherein the tool blade of the cutting element has a curvature, in a top view, in which the tool blade intersects a tool axis of the cutting element at a perpendicular angle, in which the cutting element has an opening angle with reference to a center point, wherein the cutting element has asymmetry, in such a manner that the tool axis intersects the opening angle outside the center, and in which, in a top view of the cutting element, the curvature of the tool blade has a constant change in radius.

A microscopic geometry cutting device includes: a controller that outputs a timer count start command in starting a driving program which controls a drive of an X-axis or a Y-axis moving mechanism; an arrival time calculator that calculates an arrival time from when the timer count start command is output till when the cutter arrives at a machining start position in accordance with relative moving speed information of the moving mechanisms and machining start position information of a workpiece W; an elapsed time determiner that determines whether an elapsed time from when the timer count start command is output is coincident with the arrival time and outputs a trigger signal when the elapsed time is coincident with the arrival time; and a reciprocating stage driver that drives the reciprocating stage in a manner that the cutter advances and retracts in a predetermined cutting depth in response to the trigger signal.