B23B51/0467

HOLE CUTTER WITH CHIP EGRESS APERTURE
20180001397 · 2018-01-04 ·

A hole cutter has a substantially cylindrical blade body defining a blade body circumference, a cutting edge formed on one end of the blade body, and an axially-elongated slot formed through the substantially cylindrical blade body. The axially-elongated slot is configured to receive chips flowing from the cutting edge within the interior of the blade body and (i) into the slot and/or (ii) through the slot, to prevent the collection of such chips within the interior of the blade body and/or at an interface between the blade body and the work piece. The axially-elongated slot defines a first end adjacent to the cutting edge, a second end axially spaced further from the cutting edge, and a slot area. The hole cutter further defines a total slot area to blade body circumference ratio within the range of about 0.1 to about 0.3 depending on the size of the hole cutter.

Method and apparatus for forming a hole
11590586 · 2023-02-28 ·

An apparatus for drilling out a plug of material, the apparatus comprising: a base plate having a top surface, a bottom surface, and a central longitudinal axis; a circumferentially-extending side wall extending distally from the top surface of the base plate, the circumferentially-extending side wall terminating in a circular distal end surface; a drill bit centered on the central longitudinal axis of the base plate and extending distally therefrom, the drill bit comprising a distal portion, a proximal portion and an intermediate portion extending between the distal portion and the proximal portion; wherein the intermediate portion of the drill bit comprises a first laterally-extending flat comprising a cutting edge disposed a first distance away from the central longitudinal axis towards the circumferentially-extending side wall and a second laterally-extending flat extending a second distance away from the central longitudinal axis towards the circumferentially-extending side wall, and further wherein the first distance is greater than the second distance.

METHOD AND APPARATUS FOR FORMING A HOLE
20220362864 · 2022-11-17 ·

An apparatus for drilling out a plug of material, the apparatus comprising: a base plate having a top surface, a bottom surface, and a central longitudinal axis; a circumferentially-extending side wall extending distally from the top surface of the base plate, the circumferentially-extending side wall terminating in a circular distal end surface; a drill bit centered on the central longitudinal axis of the base plate and extending distally therefrom, the drill bit comprising a distal portion, a proximal portion and an intermediate portion extending between the distal portion and the proximal portion; wherein the intermediate portion of the drill bit comprises a first laterally-extending flat comprising a cutting edge disposed a first distance away from the central longitudinal axis towards the circumferentially-extending side wall and a second laterally-extending flat extending a second distance away from the central longitudinal axis towards the circumferentially-extending side wall, and further wherein the first distance is greater than the second distance.

HOLE CUTTER WITH CHIP EGRESS APERTURE
20230112552 · 2023-04-13 ·

A hole cutter has a substantially cylindrical blade body defining a blade body circumference, a cutting edge formed on one end of the blade body, and an axially-elongated slot formed through the substantially cylindrical blade body. The axially-elongated slot is configured to receive chips flowing from the cutting edge within the interior of the blade body and (i) into the slot and/or (ii) through the slot, to prevent the collection of such chips within the interior of the blade body and/or at an interface between the blade body and the work piece. The axially-elongated slot defines a first end adjacent to the cutting edge, a second end axially spaced further from the cutting edge, and a slot area. The hole cutter further defines a total slot area to blade body circumference ratio within the range of about 0.1 to about 0.3 depending on the size of the hole cutter.

Hole cutter with chip egress aperture

A hole cutter has a substantially cylindrical blade body defining a blade body circumference, a cutting edge formed on one end of the blade body, and an axially-elongated slot formed through the substantially cylindrical blade body. The axially-elongated slot is configured to receive chips flowing from the cutting edge within the interior of the blade body and (i) into the slot, and/or (ii) through the slot, to prevent the collection of such chips within the interior of the blade body and/or at an interface between the blade body and work piece. The axially-elongated slot defines a first end adjacent to the cutting edge, a second end axially spaced further from the cutting edge, and a slot area. The hole cutter further defines a total slot area to blade body circumference ratio within the range of about 0.1 to about 0.3 depending on the size of the hole cutter.

Hole cutter with multiple fulcrums

A hole cutter has a cylindrical blade body including a cutting edge and one or more axially-elongated apertures formed within a side wall of the blade body. The axially-elongated aperture is configured to receive a lever, such as a screwdriver, therethrough. Each axially-elongated aperture includes a first fulcrum axially spaced adjacent to the cutting edge, a second fulcrum axially spaced further away from the cutting edge than the first fulcrum, and optionally a third fulcrum axially spaced between the first and second fulcrums. A lever, such as a screwdriver, can be inserted into the aperture and placed against each of the fulcrums to lever slugs out of the interior of the blade body.

Hole cutter with chip egress aperture

A hole cutter has a substantially cylindrical blade body defining a blade body circumference, a cutting edge formed on one end of the blade body, and an axially-elongated slot formed through the substantially cylindrical blade body. The axially-elongated slot is configured to receive chips flowing from the cutting edge within the interior of the blade body and (i) into the slot, and/or (ii) through the slot, to prevent the collection of such chips within the interior of the blade body and/or at an interface between the blade body and work piece. The axially-elongated slot defines a first end adjacent to the cutting edge, a second end axially spaced further from the cutting edge, and a slot area. The hole cutter further defines a total slot area to blade body circumference ratio within the range of about 0.1 to about 0.3 depending on the size of the hole cutter.

HOLE CUTTER WITH MULTIPLE FULCRUMS

A hole cutter can include a cylindrical blade body with a cutting edge and one or more axially-elongated apertures. Each axially-elongated aperture can include a first fulcrum axially spaced from the cutting edge, and a second fulcrum axially spaced further away from the cutting edge than the first fulcrum. The blade body can also include a third fulcrum defined by a second aperture different from the one or more axially-elongated apertures. The third fulcrum may be spaced closer to the cutting than the first and second fulcrums. A lever, such as a screw driver, can be inserted into the apertures and placed against each of the fulcrums to lever slugs out of the interior of the blade body. The third fulcrum may alternatively be defined by another axially-elongated aperture that is located a different distance from the cutting edge than the axially-elongated aperture containing the first and second fulcrums.

Hole saw with open end cap geometry

A tool, such as a hole saw, including an open end cap geometry is provided. The end cap includes spokes extending between a hub and a rim. A plurality of openings are defined between the spokes, hub and rim. The area of the openings is substantially large relative to the area of the end cap such that the end cap is relatively lightweight and provides access into the hole saw for debris removal. The spokes are shaped and positioned to provide strength to the end cap.

Tool attachment for a power tool

A tool attachment, in particular hole saw, for a power tool having a driving axle that is drivable in oscillation. The tool attachment including a connecting device with which the tool attachment is attachable to the power tool such that the driving axle thereof and a tool axis essentially coincide. A work area has teeth, with the work area being at least partially circular in design and adjoining a hollow, cylindrical base. Openings are formed in the base, the openings constituting at least 60%, at least 80%, or at least 90% of the area of the base.