A method for machining a workpiece, includes: rotating a rotary tool around a rotation axis, the rotary tool including at least one edge positioned on an outer periphery of the rotary tool around the rotation axis; relatively moving the rotary tool toward the workpiece in a first direction so that the at least one edge cuts the workpiece by a predetermined depth while the rotary tool is rotated around the rotation axis; and relatively moving the rotary tool with respect to the workpiece in a second direction that is substantially perpendicular to the first direction and that is inclined to a third direction substantially perpendicular to the rotation axis and the first direction.

A machining tool incorporates a shaft having a first end configured to fit into a machining collet. A cutting portion extends from a second end of the shaft. A residual stress inducer is located between the first and second ends and includes a torsion element joined to the shaft at a connection end. A carbide tip is present on a free end opposite the connection end and the torsion element is configured such that a selected rotational speed, altered from a normal cutting speed, causes the carbide tip of the torsion element to contact a workpiece surface.

A whirling tool for machining a workpiece, having: three or a multiple of three cutting plates, wherein each of the cutting plates comprises at least one cutting edge; a cutting plate holder having a plurality of cutting plate receptacles, wherein each of the cutting plate receptacles is configured to receive one of the cutting plates, wherein the cutting plate receptacles are disposed so as to be distributed in a circumferential direction across the cutting plate holder; and a plurality of fastening elements for releasably fastening the cutting plates in the cutting plate receptacles of the cutting plate holder; wherein the cutting plates comprise at least two different kinds of cutting plates, wherein at least one cutting plate of a first kind, and one cutting plate of a second kind are provided for each group of three cutting plates that are disposed beside one another on the cutting plate holder, wherein the cutting plate of the first kind differs from the cutting plate of the second kind by an overall geometry, by a dimension of the at least one cutting edge, and by a shape of the at least one cutting edge.

A method for manufacturing a workpiece (28) using a milling cutter configured as a conically convex milling cutter (10) is provided. The conically convex milling cutter (10) comprises a shank (12) and a conically convex milling cutter portion (14) connected at the end to the shank (12) directly or through a transition (16). The conically convex milling cutter (10) has a first and a second cutting area (24, 26), wherein the first cutting area (24) is provided on the shank (12) or/and at the transition (16), and wherein the second cutting area (26) is provided on the conically convex milling cutter portion (14). The method comprises the following steps: A) roughing a blank portion (30) using the conically convex milling cutter (10), wherein the latter is inclined relative to a current feed direction (40) at a reference point (38) of the conically convex milling cutter (10) within a first machining angle range (α1, β1) such that machining is performed with the first cutting area (24) of the conically convex milling cutter (10), wherein the second cutting area (26) remains passive during machining, and B) finishing at least a part of the rough blank portion (46) using the conically convex milling cutter (10), wherein the latter is inclined relative to the current feed direction (40) at the reference point (38) of the conically convex milling cutter (10) within a second machining angle range (α2, β2) in such a way that machining is performed with the second cutting area (26) of the conically convex milling cutter (10), wherein the second cutting area (26) engages with the blank (30).

The invention concerns a machining tool for machining fiber-reinforced materials such as CFRP, glass-fiber-reinforced plastics or plastics reinforced with polyester threads. The machining tool comprises a plurality of flutes (1, 2, 3, 4) which distance lands (5, 6, 7, 8), disposed about a cylinder core segment (9), from each other in the peripheral sense. At least one of the lands (6, 8) is designed as a premachining land (6, 8) and at least one other of the lands (5, 7) is designed as a postmachining land (5, 7), each comprising a peripheral working region extending along, or with a twist and in the form of a helical segment about, the tool axis. The working region of each premachining land (6, 8) is designed as a peripheral file with a plurality of teeth (10) which are incorporated in a cylinder surface segment-shaped outer surface of the working region, and provided in the working region of each postmachining land (5, 7) is a number of sharp cutting edges (11, 12, 13, 15) extending parallel to or with a twist and in the form of a helical segment about the tool axis. The invention is characterized in that the number of sharp cutting edges (11, 12, 13, 15) on at least one postmachining land (5, 7) comprises a plurality of cutting edges (11, 12) each provided on a peripheral casing groove, the casing grooves being incorporated in a cylinder surface segment-shaped outer face of the working region, parallel to each other and at a pitch relative to the flute (1, 3) leading at least one postmachining land (5, 7).

A slot milling sequence includes a plurality of material removal processes or operations. Each of the material removal operations includes utilization of an end mill tool. Some of the material removal operations utilize trochoidal tool paths, whereas other material removal processes utilize one or more profile cuts. Some material removal operations that utilize profile cuts remove material from both sides of the cut in a single pass, whereas other material removal operations remove material from one side of the cut via a first pass of the end mill tool and remove material from the opposing side of the cut via a second pass of the end mill tool.

A machining method for at least one shaping machining operation can include carrying out a machining operation over a first distance using a cutting tool which is subjected to axial oscillations as it moves forward, then reducing the amplitude of the axial oscillations while continuing to drive the cutting tool in terms of rotation.

A combination cutting and burnishing orbital drilling tool may include an elongate tool body including a cutting end and extending along a longitudinal axis. The tool body may include a burnishing portion spaced from the cutting end and configured to induce residual stress in a side wall of a hole without removing material. The tool body may further include a cutting portion interposed between the cutting end and the burnishing portion. The cutting portion may be configured to remove material from a workpiece, thereby creating the hole, during an orbital drilling process.

A slot milling sequence includes a plurality of material removal processes or operations. Each of the material removal operations includes utilization of an end mill tool. Some of the material removal operations utilize trochoidal tool paths, whereas other material removal processes utilize one or more profile cuts. Some material removal operations that utilize profile cuts remove material from both sides of the cut in a single pass, whereas other material removal operations remove material from one side of the cut via a first pass of the end mill tool and remove material from the opposing side of the cut via a second pass of the end mill tool.

A method for manufacturing a thin-walled part having curved surfaces, in particular a turbine blade by a machine tool comprising roughing process and semi-finishing process. At least one of the roughing process and the semi-finishing process is accomplished by flank milling.