Novel endmills are provided. Such endmills have a body with outside diameter (OD), and outer surface, and a longitudinal axis, a plurality of flutes, helical in some embodiments. Flutes include a narrow leading edge land portion with circular segment profile and having flute cutting edge portions along a substantially uniform circumferential location, with an eccentric relief margin rotationally rearward of the narrow leading edge land portions. Face portions are provided with face cutting edge portions, and with a first dish portion adjacent each of the cutting edge portions sloping inwardly and downwardly generally toward a central longitudinal axis at a first dish angle alpha (α). Corner blend portions extend from flute cutting edge portions to the face cutting edge portions. Corner blend portions are provided in a variety of profiles, including an embodiment wherein the profile of the corner blend portions are truncated before the segment of curvature becomes tangential to the face cutting edge portions. In various embodiments, one or more coolant passageways are provided, and in an embodiment, an exit port for coolant is provided at the center of rotation of the end face portion.

A method for forming dimples on a workpiece includes providing a rotary cutting tool. The rotary cutting tool includes a cutting edge that protrudes in a leading direction parallel to a longitudinal axis of the tool. The cutting edge extends from a position at the leading end of the rod-shaped main body that is radially offset from the longitudinal axis. The rotary cutting tool is set such that the longitudinal axis of the rotary cutting tool is inclined relative to a line perpendicular to the processing surface of the workpiece. The rotary cutting tool is moved along the processing surface while the rotary cutting tool is rotated about the axis. The processing surface is cut by the cutting edge to form the dimples, which are spaced apart from each other on the processing surface.

A rotary cutting tool. The tool has a body with outside diameter (OD), and outer surface, and a longitudinal axis, a plurality of flutes, helical in some embodiments. Flutes include a narrow leading edge land portion with circular segment profile and having flute cutting edge portions along a substantially uniform circumferential location, with an eccentric relief margin rotationally rearward of the narrow leading edge land portions. Face portions are provided with face cutting edge portions, and with a first dish portion adjacent each of the cutting edge portions sloping inwardly and downwardly generally toward a central longitudinal axis at a first dish angle alpha () Corner blend portions extend from flute cutting edge portions to the face cutting edge portions. Corner blend portions are provided in a variety of profiles, including an embodiment wherein the profile of the corner blend portions are truncated before the segment of curvature becomes tangential to the face cutting edge portions. Large core diameters of cutting tools are provided, which gives high strength when working with axial depths of cut of about three times outside tool diameter or less.

A rotary cutting tool. The tool has a body with outside diameter (OD), and outer surface, and a longitudinal axis, a plurality of flutes, helical in some embodiments. Flutes include a narrow leading edge land portion with circular segment profile and having flute cutting edge portions along a substantially uniform circumferential location, with an eccentric relief margin rotationally rearward of the narrow leading edge land portions. Face portions are provided with face cutting edge portions, and with a first dish portion adjacent each of the cutting edge portions sloping inwardly and downwardly generally toward a central longitudinal axis at a first dish angle alpha () Corner blend portions extend from flute cutting edge portions to the face cutting edge portions. Corner blend portions are provided in a variety of profiles, including an embodiment wherein the profile of the corner blend portions are truncated before the segment of curvature becomes tangential to the face cutting edge portions. Large core diameters of cutting tools are provided, which gives high strength at when working with axial depths of cut of about three times outside tool diameter or less.

A method for forming dimples on a workpiece includes providing a rotary cutting tool. The rotary cutting tool includes a cutting edge that protrudes in a leading direction parallel to a longitudinal axis of the tool. The cutting edge extends from a position at the leading end of the rod-shaped main body that is radially offset from the longitudinal axis. The rotary cutting tool is set such that the longitudinal axis of the rotary cutting tool is inclined relative to a line perpendicular to the processing surface of the workpiece. The rotary cutting tool is moved along the processing surface while the rotary cutting tool is rotated about the axis. The processing surface is cut by the cutting edge to form the dimples, which are spaced apart from each other on the processing surface.

A coated cutting tool and a hard and wear resistant coating for a body include at least one metal based nitride layer. The layer is (ZrxCrl-x-y-zAlyMez)Na with 0.55<x<0.85, 0.05<y<0.45, 0z<0.20, 0.95<a<1.10, and Me is one or more of the elements: Y, Ti, V, Nb, Ta, Mo, W, Mn or Si. The layer can have a thickness between 0.5 m and 15 m and be comprisied of a single cubic phase or a single hexagonal phase or a mixture thereof. In an exemplary embodiment, the layer is a cubic phase of a sodium chloride structure. The layer can be deposited using cathodic arc evaporation and is useful for metal cutting applications generating high temperatures.

A method for machining a material, in particular steel, is provided. The material is milled at such a high cutting speed that residual tensile stresses close the surface that exceed a specified value can occur and the residual tensile stresses can be lowered below the specified value by subsequent brushing. A device for performing the method is also provided.