The invention provides a dental milling tool for milling dental materials in the making of dental prostheses. The dental milling tool is a ball-nose end mill having three helical flutes, each flute being associated with a cutting edge, each cutting edge having chip breakers along the curved edges of the ball. The dental milling tool may be formed from a hard material such as carbide based material, ceramic, cermet, superhard materials including polycrystalline diamond (PCD) and cubic boron nitride (CBN), and diamond composite. Alternatively, the dental milling tool may be coated with a hard coating such as diamond coating, diamond-like-carbon (DLC), nitride based coating such as titanium aluminium nitride (TiAlN), aluminium titanium nitride, (AlTiN), and titanium nitride (TiN), and ceramic coating.

A coated tool in a non-limiting embodiment of the present disclosure includes a base and a coating film located on the base. The coated tool includes a first surface, a second surface adjacent to the first surface, and a cutting edge located on at least a part of a ridge part of the first surface and the second surface. The coating film includes an AlTiN film. The coating film has a first compressive stress σ11 in a first direction which is parallel to a surface of the base and intersects with the cutting edge at an angle of 90°, and a second compressive stress σ22 in a second direction which intersects with the first direction at an angle of 90°. The first compressive stress σ11 is different from the second compressive stress σ22.

This surface-coated cutting tool includes a cutting tool body made of tungsten carbide-based cemented carbide and a hard coating layer deposited on a surface of the cutting tool body, in which the hard coating layer has at least one (Ti.sub.1-xAl.sub.x)N layer (0.4≦X≦0.7, X is an atomic ratio) with an average layer thickness of 0.5 to 10 μm, the (Ti, Al)N layer has a cubic crystal structure, and Ia−Ib<5 is satisfied when Ia (%) is an average absorptance of the hard coating layer at a wavelength of 400 to 500 nm and Ib (%) is an average absorptance of the hard coating layer at a wavelength of 600 to 700 nm.

In one aspect, coatings are described herein employing composite architectures providing high aluminum content and high hardness for various cutting applications. For example, a coated cutting tool comprises a substrate and a coating comprising a refractory layer deposited by physical vapor deposition adhered to the substrate, the refractory layer comprising a plurality of sublayer groups, a sublayer group comprising a titanium aluminum nitride sublayer and an adjacent composite sublayer comprising alternating nanolayers of titanium silicon nitride and titanium aluminum nitride.

A coated tool includes a base and a coating layer on the base. The coating layer includes a cubic crystal that includes one or more kinds of elements selected from Groups 4, 5 and 6 in the periodic table, Al, Si, B, Y and Mn, and one or more kinds of elements selected from C, N and O. A maximum peak is in a range of 50° or more in a distribution of X-ray intensity (111) at α axis of a pole figure, the X-ray intensity regarding a (111) plane of the cubic crystal. The intensity at the maximum peak is Imax, a peak width at 0.8 Imax of the maximum peak is 20° or more, and the intensity at 90° is 0.78 Imax or more. A cutting tool includes a holder which includes a pocket at an end, and the coated tool in the pocket.

The invention provides a dental milling tool for milling dental materials in the making of dental prostheses. The dental milling tool is a ball-nose end mill having three helical flutes, each flute being associated with a cutting edge, each cutting edge having chip breakers along the curved edges of the ball. The dental milling tool may be formed from a hard material such as carbide based material, ceramic, cermet, superhard materials including polycrystalline diamond (PCD) and cubic boron nitride (CBN), and diamond composite. Alternatively, the dental milling tool may be coated with a hard coating such as diamond coating, diamond-like-carbon (DLC), nitride based coating such as titanium aluminium nitride (TiAIN), aluminium titanium nitride, (AITiN), and titanium nitride (TiN), and ceramic coating.

A method for producing a coated cutting tool for metal machining having a substrate and coating is provided. The coating includes at least one layer of (Ti,Al)N having a cubic crystal phase. The method includes the deposition of a layer of Ti.sub.1-xAl.sub.xN, 0.70≤x≤0.98, the Ti.sub.1-xAl.sub.xN having cubic crystal phase. The layer of Ti.sub.1-xAl.sub.xN is deposited by cathodic arc evaporation at a vacuum chamber pressure of from 7 to 15 Pa of N.sub.2 gas, using a DC bias voltage of from −200 to −400 V and using an arc discharge current of from 75 to 250 A. A coated cutting tool for metal machining having a coating including a (Ti,Al)N multi-layer of alternating sub-layers of at least Ti.sub.1-yAl.sub.yN and Ti.sub.1-zAl.sub.zN, 0.35≤y≤0.65 and 0.80≤z≤0.98, with only cubic phase present is also provided.

A cutting blade having a plurality of different coatings on surfaces thereof, including an upper surface, a lower surface, and a side surface connecting the upper surface and the lower surface, wherein the upper surface intersects the side surface to form at least one cutting edge unit, the cutting edge unit includes a main cutting edge and a secondary cutting edge, the upper surface includes at least one set of cutting planes, the cutting planes include a main cutting surface and a secondary cutting surface, the main cutting surface intersects the side surface to form the main cutting edge, the secondary cutting surface intersects the side surface to form the secondary cutting edge, a main coating is provided on the main cutting surface, a secondary coating is provided on the secondary cutting surface, and the main coating and the secondary coating are independent from each other.

The present invention relates to a tool (100) for machining workpieces (200), comprising a surface (110) which is at least partially covered by a PVD deposited wear-resistant coating (120), said wear resistant coating (120) comprising one or more wear-resistant layers (121, 122), the coating having a modulus of elasticity, E, which is in a range 300 GPa≤E<350 GPa, and further having a hardness, H, which is greater than 30 GPa.

An end-mill comprising a shank and a cutting portion along its longitudinal axis, and formed by combining ceramic and metal based materials via a brazing method. The cutting portion includes a cutting diameter varying between 2 to 20 mm, at least one web thickness found at a blade part, at least one helix angle having a cutting edge thereon, a core diameter that is at least 0.7 times the cutting diameter, at least one corner radius found at the tip part of the blades between the flutes, and axial and radial rake angles at which a cutting operation is made. TiAlN coating is applied over the ceramic-metal based end-mill by a PVD method in order to extend the service life of the end-mill, increase abrasion resistance, and minimize the welding (sticking) problem of chips on the cutting tools.