A retainer, that holds a group of precision, off-the-shelf components in relative alignment so as to allow a standard key duplicating machine to function as a key code origination machine is disclosed. A person of ordinary skill in pinning a lock and operating a key duplicating machine is able to practice the invention. An aspect of the invention is that an ordinary, inexpensive key duplicating machine can be converted to code-cutting functionality with minimal cost, requiring no adaptation of key duplicating machine. Also disclosed are methods of positional registration, machine error compensation, and notch shaping.

A key duplicating machine and duplicating process are disclosed. The key duplicating machine comprises a base, a main axis processing device, a detecting device, a feeding device, a clamping device and a drive device. The base comprises a vertical plate and a horizontal plate, separates the horizontal plate into a front part and a rear part. The main axis processing device and the detecting device are both flexibly connected to the vertical plate and arranged on the side facing the front part. The base separates the processing area from the drive area so that processing residues produced in the processing area will not easily invade the drive area, ensuring that the drive area will be clean and free from contamination, reducing the probability of damage to the motor, guide rail and other structures in the drive area, and increasing the stability and lifespan of the key duplicating machine.

A retainer, that holds a group of precision, off-the-shelf components in relative alignment so as to allow a standard key duplicating machine to function as a key code origination machine is disclosed. A person of ordinary skill in pinning a lock and operating a key duplicating machine is able to practice the invention. An aspect of the invention is that an ordinary, inexpensive key duplicating machine can be converted to code-cutting functionality with minimal cost, requiring no adaptation of key duplicating machine. Also disclosed are methods of positional registration, machine error compensation, and notch shaping.

Apparatus, methods, and other embodiments associated with a key duplication machine are described. In one embodiment, an assembly for duplicating a master key includes an optical imaging device, a logic, a clamping assembly, and a cutting member. The optical imaging device is capable of capturing an optical image of at least a portion of the master key. The logic is capable of determining a key pattern of the master key from the optical image of the master key. A second logic may be implemented for assembling one or more data points related to one or more key cutting parameters to allow for the creation and implantation of at least one automatic tuning function to provide for one or more subsequent fine tuning adjustments to a key cutting pattern.

A retainer, that holds a group of precision, off-the-shelf components in relative alignment so as to allow a standard key duplicating machine to function as a key code origination machine is disclosed. A person of ordinary skill in pinning a lock and operating a key duplicating machine is able to practice the invention. An aspect of the invention is that an ordinary, inexpensive key duplicating machine can be converted to code-cutting functionality with minimal cost, requiring no adaptation of key duplicating machine. Also disclosed are methods of positional registration, machine error compensation, and notch shaping.

The invention relates to a reset mechanism of the key duplication device which comprises a reset apparatus, a spindle and a body, wherein the spindle is inserted into the body and is rotatably connected to the body. Between workspace and a loading area, the body is repeatedly moveable along the spindle. The reset mechanism comprises an elastic member connected with the body. Elastic forces of the elastic member always act on the body and move the body toward the workspace. After the body is rotated to the loading area against the elastic forces of the elastic member, when a withdrawal force exceeds the elastic forces, the body automatically returns to the workspace under the influence of the elastic forces. The fewer and easier operating steps the more efficient work of the reset mechanism is, and the mechanism more conforms to the ergonomics design.

A key duplicating machine and duplicating process are disclosed. The key duplicating machine comprises a base, a main axis processing device, a detecting device, a feeding device, a clamping device and a drive device. The base comprises a vertical plate and a horizontal plate, separates the horizontal plate into a front part and a rear part. The main axis processing device and the detecting device are both flexibly connected to the vertical plate and arranged on the side facing the front part. The base separates the processing area from the drive area so that processing residues produced in the processing area will not easily invade the drive area, ensuring that the drive area will be clean and free from contamination, reducing the probability of damage to the motor, guide rail and other structures in the drive area, and increasing the stability and lifespan of the key duplicating machine.

The invention relates to a reset mechanism of the key duplication device which comprises a reset apparatus, a spindle and a body, wherein the spindle is inserted into the body and is rotatably connected to the body. Between workspace and a loading area, the body is repeatedly moveable along the spindle. The reset mechanism comprises an elastic member connected with the body. Elastic forces of the elastic member always act on the body and move the body toward the workspace. After the body is rotated to the loading area against the elastic forces of the elastic member, when a withdrawal force exceeds the elastic forces, the body automatically returns to the workspace under the influence of the elastic forces. The fewer and easier operating steps the more efficient work of the reset mechanism is, and the mechanism more conforms to the ergonomics design.

A workpiece and cutter pose calibration method based on robotic edge milling error tracking, including: 1. generating an edge milling trajectory point cloud; 2. obtaining an actual edge milling three-dimensional point cloud; 3. generating an updated edge milling three-dimensional point cloud; 4. calculating an edge milling allowance error and a posture inclination error; 5. solving position errors of the workpiece and cutter; 6. solving posture errors of the workpiece and cutter; 7. updating pose parameters of the workpiece and cutter; 8. repeating steps 4 to 7 until pose error vectors of the workpiece and cutter are both not greater than corresponding preset thresholds. The disclosure performs error comparison, error modeling, and error tracking on the three-dimensional point cloud and edge milling trajectory point cloud, even if the cutter has system errors such as axis deviation, the disclosure can accurately identify pose errors of the workpiece and cutter during edge milling.

A workpiece and cutter pose calibration method based on robotic edge milling error tracking, including: 1. generating an edge milling trajectory point cloud; 2. obtaining an actual edge milling three-dimensional point cloud; 3. generating an updated edge milling three-dimensional point cloud; 4. calculating an edge milling allowance error and a posture inclination error; 5. solving position errors of the workpiece and cutter; 6. solving posture errors of the workpiece and cutter; 7. updating pose parameters of the workpiece and cutter; 8. repeating steps 4 to 7 until pose error vectors of the workpiece and cutter are both not greater than corresponding preset thresholds. The disclosure performs error comparison, error modeling, and error tracking on the three-dimensional point cloud and edge milling trajectory point cloud, even if the cutter has system errors such as axis deviation, the disclosure can accurately identify pose errors of the workpiece and cutter during edge milling.