A purpose is to provide a cartridge that can adjust position even if a body does not have an adjusting mechanism. A cartridge 10 is provided on a body B of a milling tool. The cartridge 10 is connected to an upper surface 10a, a lower surface 10b, and a first side surface 10c, and a slit 10h that divides the cartridge 10 into a main body part 10j, a thin material portion 10k, and a connecting part 10m that connects the main body part and the thin material portion is formed in the cartridge. Furthermore, a screw hole 10n with second female threads is formed in order for a second male screw that passes through the slit 10h to screw into. Furthermore, wherein the second male screw travels forward, the relative position of the main body part 10j changes with regard to the thin material portion 10k.

A tool body and at least one cassette for a milling tool. The tool body includes at least two identical insert seats, each insert seat being configured to support a cutting insert arranged to be mounted therein. At least one side contact surface is provided in each insert seat for supporting a bottom support surface and at least one side support surface of the cutting insert. The cassette has a peripheral side surface including at least one side support surface and at least one insert seat configured to support a cutting insert. The at least one side support surface and a bottom support surface of the cassette are configured to be supported by the at least one contact surface of any one of the insert seats of the tool body, the cassette being configured to be detachably mounted in any one of the identical insert seats of the tool body.

A purpose is to provide a cartridge that can adjust position even if a body does not have an adjusting mechanism.

A cartridge 10 is provided on a body B of a milling tool. The cartridge 10 is connected to an upper surface 10a, a lower surface 10b, and a first side surface 10c, and a slit 10h that divides the cartridge 10 into a main body part 10j, a thin material portion 10k, and a connecting part 10m that connects the main body part and the thin material portion is formed in the cartridge. Furthermore, a screw hole 10n with second female threads is formed in order for a second male screw that passes through the slit 10h to screw into. Furthermore, wherein the second male screw travels forward, the relative position of the main body part 10j changes with regard to the thin material portion 10k.

Provided is a cutter apparatus for machining a difficult-to-machine material, the cutter apparatus including: a cutting tool body which has a fastening portion formed at a center thereof; one or more cutters which are installed on the cutting tool body, and have superhard insert tips fixed to end portions thereof, respectively; and an angle adjusting unit which is installed in an internal space of the cutters, and adjusts angles of the cutters by spreading or retracting the cutters, so that angles of the cutters may be easily adjusted in accordance with a condition for cutting a difficult-to-machine material, in order to prevent damage to the superhard insert tips when machining a difficult-to-machine material having high hardness and high toughness.

A tool body and at least one cassette for a milling tool. The tool body includes at least two identical insert seats, each insert seat being configured to support a cutting insert arranged to be mounted therein. At least one side contact surface is provided in each insert seat for supporting a bottom support surface and at least one side support surface of the cutting insert. The cassette has a peripheral side surface including at least one side support surface and at least one insert seat configured to support a cutting insert. The at least one side support surface and a bottom support surface of the cassette are configured to be supported by the at least one contact surface of any one of the insert seats of the tool body, the cassette being configured to be detachably mounted in any one of the identical insert seats of the tool body.

A milling tool is disclosed. The milling tool may include an elongated body having a longitudinal axis and a plurality of cutting inserts. The cutting inserts may each have a cutting edge and a cutting radius and be coupled to the body and spaced along the longitudinal axis. One or more of the plurality of cutting inserts may be adjustable (e.g., mechanically adjustable) between first and second cutting radii. A difference between the first and second cutting radii may be at least 10 m. The milling tool may include cutting inserts having a plurality of different cutting radii. The milling tool may be configured to have a length that spans an entire height of an engine bore. The cutting inserts having different radii may compensate for dimensional errors in an engine bore diameter that occur when milling a deep pocket.

A rotary cutting tool includes a tool holder and a tool body releasably attached thereto. The tool body has a cutting portion that includes a peripheral insert pocket, for retaining a cutting insert. The tool holder includes an adjustment arrangement that includes a biasing member, movably attached to the tool holder, having a biasing portion. The cutting portion is adjustable between a non-flexed position and a flexed position. In the flexed position, the cutting portion is elastically deformed in a forward direction due to biasing engagement with the biasing portion, thereby adjusting the axial position of the insert pocket and thus the cutting insert.

Provided is a cutter apparatus for machining a difficult-to-machine material, the cutter apparatus including: a cutting tool body which has a fastening portion formed at a center thereof; one or more cutters which are installed on the cutting tool body, and have superhard insert tips fixed to end portions thereof, respectively; and an angle adjusting unit which is installed in an internal space of the cutters, and adjusts angles of the cutters by spreading or retracting the cutters, so that angles of the cutters may be easily adjusted in accordance with a condition for cutting a difficult-to-machine material, in order to prevent damage to the superhard insert tips when machining a difficult-to-machine material having high hardness and high toughness.

A milling tool is disclosed. The milling tool may include an elongated body having a longitudinal axis and a plurality of cutting inserts. The cutting inserts may each have a cutting edge and a cutting radius and be coupled to the body and spaced along the longitudinal axis. One or more of the plurality of cutting inserts may be adjustable (e.g., mechanically adjustable) between first and second cutting radii. A difference between the first and second cutting radii may be at least 10 m. The milling tool may include cutting inserts having a plurality of different cutting radii. The milling tool may be configured to have a length that spans an entire height of an engine bore. The cutting inserts having different radii may compensate for dimensional errors in an engine bore diameter that occur when milling a deep pocket.

A method of milling an engine bore is disclosed. The method may include inserting a milling tool having a plurality of cutting edges along a longitudinal axis into an engine bore, rotating the milling tool about the longitudinal axis and moving the milling tool around a perimeter of the engine bore to remove material from the engine bore, and rough honing the bore. The milling may generate a tapered bore (e.g., frustoconical). The rough honing process may increase a minimum diameter of the tapered bore by at least 60 m. A total time of the milling and honing process may be less than 60 seconds. In one embodiment, the honing step may include using a grit size of at least 200 m and/or using a honing force of at least 200 kgf. The method may reduce the cycle time and tooling requirements of forming engine bores.